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Fusible Wire Replacement

Cut fuse wire above solder connection at base and unwind wire at top bracket.

CAUTION: Attempts to unsolder old fuse may damage small wire from voltage coil.

Tin end fuse wire using resin core solder only. Hold tinned end of new fuse wire (No. 2275242) on recessed rivet at regulator base. Place soldering iron on rivet head and put a drop of solder on wires. When cool, pull fusible wire up and wrap around contact bracket and solder wire to bracket to be sure good connection.

Fig 1: Regulator Fusible Wire Locations
G09333230Courtesy of CHRYSLER GROUP, LLC
Fig 2: Regulator Assembly (With Cover Removed)
G09333231Courtesy of CHRYSLER GROUP, LLC