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Home >> Daewoo >> 2000 >> Leganza CDX >> Repair and Diagnosis >> Electrical >> Starters >> Overhaul >> Starter Motor >> Assembly

Starter Motor: Assembly

  1. Clean all of starter motor parts. Do not use grease-dissolving solvents for cleaning armature and field coils. Lubricate gears. To reassemble solenoid only, go to step 2)  . To reassemble starter and solenoid, continue with step 1)  . If full disassembly of starter and solenoid was performed, begin reassembly by placing gear support and collar on driveshaft assembly. Install drive and pinion stop on driveshaft.
  2. Install lock ring into groove on driveshaft and insert collar. Install needle bearing. Install shift lever assembly with plunger and boot. Lubricate gears and install driveshaft assembly. Install cushion and gears. Lubricate drive end of armature shaft and install new gear and bearing, if needed.
  3. Position solenoid assembly and return spring against plunger, applying sealer to solenoid flange. Fasten solenoid assembly with screws. Tighten starter solenoid assembly screws to 8 N.m (71 INCH lbs.). Install field coil connection to starter terminal. Install nut. Tighten starter field connector nut to 8 N.m (71 INCH lbs.). Position armature assembly into frame frame. Place shield on armature and field frame assembly.
  4. Install armature and field frame assembly with shield into starter housing. Position commutator end frame and brush holder assembly, lining up end frame holes with through-bolt holes in housing. Install starter through-bolts. Install starter. Tighten starter through-bolts to 6 N.m (53 INCH lbs.).
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