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POWERFLOW Components

Fig 1: Powerflow Components Exploded View
GC0152180Courtesy of CHRYSLER GROUP, LLC
1- A CLUTCH
2 - B CLUTCH
3 - P1 ANNULUS (PARTIAL CUTAWAY)
4 - P2 ANNULUS
5 - P3 SUN GEAR
6 - P3 CARRIER
7 - D CLUTCH DRUM (PARTIAL CUTAWAY)
8 - P4 ANNULUS DRUM (PARTIAL CUTAWAY)
9 - P4 ANNULUS (PARTIAL CUTAWAY)
10 - P4 SUN GEAR/D CLUTCH RETAINER (PARTIAL CUTAWAY)
11 - P4 CARRIER
12 - D CLUTCH
13 - C CLUTCH
14 - E CLUTCH
15 - P3 ANNULUS
16 - P2 CARRIER
17 - P1/P2 SUN GEAR
18 - P1 CARRIER
19 - INPUT SHAFT

Use this POWER FLOW COMPONENTS graphic and chart to identify the individual components of the specific gear powerflow explanations below:

GC0154386Courtesy of CHRYSLER GROUP, LLC

FIRST GEAR POWERFLOW 

Clutch A (1) holds the P1/P2 sun gear (17) and clutch B (2) holds the P1 annulus (3). Because two members of the same gear set are held, the entire P1 gear set is stationary. The stationary P1 carrier (18) is connected to the P4 annulus (9), locking the annulus. The input shaft (19) drives the C clutch (13), and the C clutch (13) drives the P4 sun gear (10). The P4 sun gear (10) drives the P4 carrier (11), whose pinions walk around the held P4 annulus (9).

GC0154645Courtesy of CHRYSLER GROUP, LLC

SECOND GEAR POWERFLOW 

Clutch A (1) holds the P1/P2 sun gear (17) and clutch B (2) holds the P1 annulus (3). As with 1st gear, the entire P1 gear set is stationary. The stationary P1 carrier (18) is connected to the P4 annulus (9), locking the annulus. The input shaft (19) drives the P2 carrier (16). The P2 carrier (16) drives the P2 annulus (4). The P2 annulus (4) drives the E clutch (14) through the P3 sun gear (5) connection. The E clutch (14) then drives the P4 sun gear (10). The P4 sun gear (10) drives the P4 carrier (11), whose pinions walk around the held P4 annulus (9).

GC0154651Courtesy of CHRYSLER GROUP, LLC

THIRD GEAR POWERFLOW 

Clutch B (2) holds the P1 (3) annulus. The input shaft (19) drives the C clutch (12), which drives the P4 annulus (9). The C clutch (12) also drives the E clutch (14), which drives the P2 annulus (4). Because the P2 carrier (16) and the P2 annulus (4) are both driven at input shaft speed, the P2 gear set is locked at input shaft speed. The P1/P2 sun gear (17) drives the P1 carrier (18), and the P1 carrier drives the P4 annulus (9).

GC0154517Courtesy of CHRYSLER GROUP, LLC

FOURTH GEAR POWERFLOW 

Clutch B (2) holds the P1 annulus (3). With the E (14) and D (12) clutches applied, all components of the P3 and P4 gear sets are locked together to rotate at the same speed. The input shaft (19) drives the P2 carrier (16) which drives the P1/P2 sun gear (17). The P1/P2 sun gear drives the P1 carrier (18). The P1 carrier drives the P4 gear set through the P4 annulus (9).

GC0154650Courtesy of CHRYSLER GROUP, LLC

FIFTH GEAR POWERFLOW 

Clutch B (2) holds the P1 annulus (3). The input shaft (19) always drives the P2 carrier (16). Because the C clutch (13) is applied, the P3 annulus (15) and P4 sun gear (10) are also driven at input shaft speed. The D clutch (12) is applied to connect the P3 carrier (6) with the P4 carrier (11). The P2 carrier (16) drives the P1/P2 sun gear (17), which drives the P1 carrier (18). The P1 carrier walks around the held P1 annulus (3) and drives the P4 annulus (9). Gear reduction is achieved between the P4 sun gear (10) rotating at input shaft speed and the P4 annulus (9) rotating at a reduced speed.

GC0154440Courtesy of CHRYSLER GROUP, LLC

SIXTH GEAR POWERFLOW 

Clutch C (13) drives the P3 annulus (15) at input shaft speed and E clutch (14) drives the P3 sun gear (5) at input shaft speed. Because two components of the same gear set are driven at the same speed, the entire gear set is locked in rotation. The D clutch (12) connects the P3 carrier (6) to the P4 carrier (11) and the output shaft.

GC0154536Courtesy of CHRYSLER GROUP, LLC

SEVENTH GEAR POWERFLOW 

Clutch A (1) holds the P1/P2 sun gear (17) stationary. The input shaft drives the P2 carrier which drives the P2 annulus, increasing the speed of the P3 sun gear (5) and creating overdrive. The C clutch (13) drives the P3 annulus (15) at input shaft speed. The P3 sun gear (5) spins at a faster speed than the P3 annulus (15) and the P3 carrier (6) is the output of the gear set. This results in a reduction that offsets the overdrive of the P2 gear set. The D clutch (12) connects the P3 carrier (6) to the P4 carrier (11) and the output shaft.

GC0154422Courtesy of CHRYSLER GROUP, LLC

EIGHTH GEAR POWERFLOW 

Clutch A (1) holds the P1/P2 sun gear (17) stationary. As with 7th gear, the P2 gear set creates an overdrive ratio. However, the E clutch (14) is now applied, which locks together the P3 gear set and eliminates any torque multiplication from the P3 gear set. The overdrive created by P2 is transferred by the D clutch (7) to the output shaft.

GC0154514Courtesy of CHRYSLER GROUP, LLC

REVERSE GEAR POWERFLOW 

Clutches A (1) and B (2) hold the P1 gear set to hold the P1/P2 sun gear (17). The input shaft drives the P2 carrier, which produces an overdrive ratio from the P2 gear set, driving the P3 sun gear (5) in engine direction. The P3 carrier (6) is connected to the output shaft by the D clutch (12). This holds the carrier, reversing the direction and multiplying torque. The P3 annulus (15) is connected to the P4 sun gear (10), which drives the P4 gear set opposite of engine direction and multiplies torque again.