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Pump, Water: Installation: 3.6L

GC0144238Courtesy of CHRYSLER GROUP, LLC
  1. Clean the gasket mating surfaces.
    NOTE:

    Note the lengths of the mounting bolts. Some M6 bolts mount directly to the timing cover (2).

  2. Using a NEW  gasket, install the water pump (1) and tighten the M6, M8, and M10 bolts finger tight.
    Fig 1: Water Pump Bolts Tightening Sequence
    GC0144510Courtesy of CHRYSLER GROUP, LLC
  3. Using the sequence shown in illustration, tighten the bolts 1 - 12 to their proper torque:
  4. Install the idler pulley. Refer to PULLEY, IDLER, INSTALLATION .
    GC0144271Courtesy of CHRYSLER GROUP, LLC
    CAUTION:

    A number or letter is stamped into the tongue of constant tension clamps. If replacement is necessary, use only an original equipment clamp with matching number or letter.

  5. Install the lower radiator hose (2).
  6. Install the lower return heater hose (1).
    CAUTION:

    When installing the serpentine accessory drive belt, belt must be routed correctly. If not, engine may overheat due to water pump rotating in wrong direction.

  7. Install the accessory drive belt. Refer to BELT, SERPENTINE, INSTALLATION .
  8. Evacuate air and refill the cooling system. Refer to COOLANT SYSTEM AIR EVACUATION  .
  9. Install the air cleaner body. Refer to INSTALLATION .
  10. Connect the negative battery cable.
  11. Check the cooling system for leaks. Refer to COOLING SYSTEM LEAKS  .