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Bushing(S), Lower Control Arm: Installation

GC0177111Courtesy of CHRYSLER GROUP, LLC
  1. Using a caliper, take four lower control arm pivot bushing eyelet diameter measurements (1) approximately 45 degrees apart to ensure eyelet is not elongated.
    NOTE:

    If the difference between the highest and lowest measurement is greater than 0.20 mm, or a value that exceeds 66.52 mm, the lower control arm eyelet is excessively elongated and a NEW  lower control arm assembly is required.

    GC0177128Courtesy of CHRYSLER GROUP, LLC
  2. Squarely position the lower control arm pivot bushing (1) to the lower control arm bore in the direction shown in the illustration  .
    GC0177118Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    For this specific repair ONLY, to correctly measure the bushing installation torque, the threads on tool C-4212F MUST BE clean of all oils and grease and dry.

  3. Assemble the parts of Remover/Installer as shown in the illustration (special tool #C-4212F, Press, Ball Joint) (4), (special tool #2049001020, Installer, Bushing) (3), (special tool #2049004020, Receiver, Bushing) (1), using (special tool #2049002020, Guide, Bushing Installer) (5) align the slot in (special tool #2049001020, Installer, Bushing) (3) to the lower control arm then REMOVE  bushing installer guide (4).
  4. Use a torque wrench to press the NEW  bushing in squarely until the installer (3) contacts the control arm.
    NOTE:

    If torque readings do not peak above 40 N-m (29.50 ft. lbs.), the lower control arm bore is out of tolerance and a NEW lower control arm assembly is required. 

  5. Remove the Remover/Installer.
  6. Install the lower control arm. Refer to ARM, LOWER CONTROL, RWD, INSTALLATION .