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Common Specs & Procedures

300 COMMON SPECS & PROCEDURES

System Specification/Procedure
Air Conditioning
  Service A/C SYSTEM
  Torque TORQUE SPECIFICATIONS
Axle Nut/Hub Nut
  Front 157 ft. lbs. (213 N.m)
  Rear 157 ft. lbs. (213 N.m)
Battery SPECIFICATIONS
Brakes
  Bleeding Sequence Base brakes: BASE BRAKE BLEEDING , Antilock: STANDARD PROCEDURE - ANTILOCK BRAKE SYSTEM BLEEDING
  Disc Brakes
    Service Specifications TECHNICAL SPECIFICATIONS
    Torque TORQUE SPECIFICATIONS
  Drum Brakes
    Service Specifications N/A
    Torque N/A
Charging
  Generator GENERATOR
  Torque TORQUE SPECIFICATIONS
Drive Belts
  Adjustment Serpentine belt used, not adjustable.
  Drive Belt Routing Refer to the appropriate "Drive Belt Routing" figure under INSTALLATION .
Engine Cooling
  General Service Specifications SPECIFICATIONS
  Radiator Cap Pressure 16-21 psi (110-144 kPa)
  Thermostat R & I REMOVAL
  Water Pump R & I REMOVAL
Engine Mechanical
  3.6L
    Compression Compression should not be less than 689 kPa (100 psi) and not vary more than 25 percent from cylinder to cylinder.
    Oil pressure Refer to OIL PRESSURE table under ENGINE SPECIFICATIONS 3.6L .
    Overhaul ENGINE SPECIFICATIONS
    Torque TORQUE SPECIFICATIONS
  5.7L
    Compression Compression should not be less than 689 kPa (100 psi) and not vary more than 25 percent from cylinder to cylinder.
    Oil pressure At Curb Idle Speed (MIN): 4 psi (25 kPa), @ 3000 RPM: 25-110 psi (170-758 kPa), If pressure is zero at curb idle, DO NOT run engine.
    Overhaul SPECIFICATIONS
    Torque TORQUE SPECIFICATIONS
Fluid Specifications See FLUIDS under MAINTENANCE/FLUIDS tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button.
Flywheel/Flex Plate/Drive Plate Torque
  3.6L 70 ft. lbs. (95 N.m) Do not reuse these fasteners. If removed, a NEW  fastener must be installed and tightened to specifications.
  5.7L 70 ft. lbs. (95 N.m) Do not reuse these fasteners. If removed, a NEW  fastener must be installed and tightened to specifications.
Fuel System
  Pressure Specification
    Gas 58 psi +/- 5 psi (400 kPa +/- 34 kPa)
  Fuel Pressure Test Procedure
    Gas CHECKING THE FUEL DELIVERY SYSTEM (HARD START)
  Fuel Filter Location
    Gas Fuel filter is part of the fuel pump module.
  Fuel Filter R & I
    Gas MODULE, FUEL PUMP
Ignition
  Firing Order & Cylinder Identification FIRING ORDER & CYLINDER IDENTIFICATION
  Ignition Wires (Resistance) Coil On Plug
  Ignition Wires (Routing) Coil On Plug
Spark Plug
  3.6L
    Type Information is not available.
    Gap 0.043 in. (1.10 mm)
    Torque 15 ft. lbs. (20 N.m)
  5.7L
    Type Information is not available.
    Gap 0.043 in. (1.10 mm)
    Torque 18 ft. lbs. (25 N.m)
Starting
  Starter TECHNICAL SPECIFICATIONS
  Torque TORQUE SPECIFICATIONS
Wheel Alignment
  Adjustment Specifications TECHNICAL SPECIFICATIONS
  Torque Front: TORQUE SPECIFICATIONS , Rear: TORQUE SPECIFICATIONS
Wheel & Tire
  Wheel Lug Nut Torque
    Base 130 ft. lbs (176 N.m)
    SRT 111 ft. lbs. (150 N.m)