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Home >> Chrysler >> 2018 >> 300 C >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel System >> Fuel Delivery, Gas >> Tank, Fuel >> Removal

Tank, Fuel: Removal

WARNING:

The fuel system is under constant high pressure even with engine off. Until the fuel pressure has been properly released from the system, do not attempt to open the fuel system. Do not smoke or use open flames/sparks when servicing the fuel system. Wear protective clothing and eye protection. Make sure the area in which the vehicle is being serviced is in a well ventilated area and free of flames/sparks. Failure to comply may result in serious or fatal injury.

WARNING:

No sparks, open flames or smoking. Risk of poisoning from inhaling and swallowing fuel. Pour fuel only into appropriately marked OSHA approved containers. Wear protective clothing. Risk of injury to eyes and skin from contact with fuel.

  1. Perform the draining fuel tank procedure. Refer to DRAINING FUEL TANK .
  2. Disconnect and isolate the negative battery cable.
  3. Remove the left rear wheelhouse splash shield. Refer to SHIELD, SPLASH, REAR WHEELHOUSE, REMOVAL .
    GC0152112Courtesy of CHRYSLER GROUP, LLC
  4. Disconnect the fuel filler tube Onboard Refueling Vapor Recovery (ORVR) vent line (3).
  5. Remove the fuel filler tube retaining nut (5).
    GC0095761Courtesy of CHRYSLER GROUP, LLC
  6. Remove the under body splash shield (1).
    GC0080416Courtesy of CHRYSLER GROUP, LLC
  7. Remove the fuel filler tube hose clamp.
    GC0080417Courtesy of CHRYSLER GROUP, LLC
  8. Remove fuel filler tube from the rubber hose on the fuel tank and position aside.
    GC0081121Courtesy of CHRYSLER GROUP, LLC
  9. Remove the muffler and tailpipe assembly (2). Refer to MUFFLER, EXHAUST, REMOVAL .
    GC0081122Courtesy of CHRYSLER GROUP, LLC
  10. Remove the propeller shaft. Refer to REMOVAL .
  11. Remove fasteners (2) and remove the heat shield (1).
    GC0095762Courtesy of CHRYSLER GROUP, LLC
  12. Remove the right underbody splash shield (1).
    GC0080418Courtesy of CHRYSLER GROUP, LLC
  13. Disconnect the EVAP line in the right rear wheel well. Refer to FITTING, QUICK CONNECT, STANDARD PROCEDURE .
    GC0080419Courtesy of CHRYSLER GROUP, LLC
  14. Disconnect the vapor line. Refer to FITTING, QUICK CONNECT, STANDARD PROCEDURE .
    GC0095763Courtesy of CHRYSLER GROUP, LLC
  15. Disconnect the fuel supply line. Refer to FITTING, QUICK CONNECT, STANDARD PROCEDURE .
  16. Using a suitable hydraulic jack with a fuel tank adapter, support the fuel tank.
    GC0080422Courtesy of CHRYSLER GROUP, LLC
  17. Remove the fuel tank support strap retaining bolts.
    GC0080420Courtesy of CHRYSLER GROUP, LLC
  18. Remove the fuel tank support straps.
    GC0080423Courtesy of CHRYSLER GROUP, LLC
  19. Carefully lower the fuel tank and pull the ORVR vent line through bracket.
  20. Lower and remove the fuel tank from the vehicle.
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