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Radiator, Engine Cooling: Removal: 2.4L

  1. Remove the engine cover.
  2. Remove the belly pan. Refer to BELLY PAN, REMOVAL .
  3. Drain the cooling system. Refer to STANDARD PROCEDURE .
  4. Recover the air conditioning system. Refer to R-1234YF RECOVERY PROCEDURE .
  5. Remove the multipurpose bracket. Refer to BRACKET, MULTIPURPOSE, REMOVAL .
    GC0162231Courtesy of CHRYSLER GROUP, LLC
  6. Disconnect the A/C discharge (3) and liquid (1) lines from the condenser jumper line manifold.
    GC0162221Courtesy of CHRYSLER GROUP, LLC
  7. Remove the condenser jumper line bolts (1) from the condenser and remove the condenser jumper line assembly.
    NOTE:

    Tape over or plug any open refrigerant line fittings and condenser ports.

    GC0162599Courtesy of CHRYSLER GROUP, LLC
  8. Remove the condenser mounting bracket bolts (2) from both sides of the radiator.
  9. Remove the transmission oil cooler bracket bolt (1).
  10. Disconnect the cooling fan wire harness connector.
  11. Disconnect the upper radiator hose from the radiator.
  12. Disconnect the lower radiator hose from the radiator.
    GC0162615Courtesy of CHRYSLER GROUP, LLC
  13. Remove the upper radiator mount cover (2) fasteners (1) from both sides of the upper radiator mounts.
    GC0162597Courtesy of CHRYSLER GROUP, LLC
  14. Separate the condenser from the radiator and position slightly forward.
  15. Tilt the radiator forward (1), removing the radiator from the upper mounts.
  16. Lift the radiator and cooling fan assembly upward (2) removing it from the vehicle.
  17. Remove the two mounting fasteners from the cooling fan assembly.
  18. Slide the cooling fan assembly upward from the mounting brackets and separate it from the radiator.
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