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Radiator, Engine Cooling: Installation: 2.4L

  1. Install the cooling fan assembly onto the radiator and tighten the bolts to the proper torque specification. Refer to TECHNICAL SPECIFICATIONS .
    GC0162597Courtesy of CHRYSLER GROUP, LLC
  2. Push the radiator rearward, engaging the radiator (1) into the upper mount.
    GC0162615Courtesy of CHRYSLER GROUP, LLC
  3. Install both upper radiator mount covers (2) and tighten the fasteners (1) to the proper torque specification. Refer to TECHNICAL SPECIFICATIONS .
  4. Install the lower radiator hose
  5. Install the upper radiator hose.
  6. Connect the wire harness connector to the cooling fan.
    GC0162599Courtesy of CHRYSLER GROUP, LLC
  7. Install the condenser mounting bracket bolts (2) on both sides of the radiator and tighten the bolts to the proper torque specification. Refer to TECHNICAL SPECIFICATIONS .
  8. Install the transmission oil cooler mounting bracket and tighten the bolt (1) to the proper torque specification. Refer to TECHNICAL SPECIFICATIONS .
    GC0162221Courtesy of CHRYSLER GROUP, LLC
  9. Remove any tape or plugs from A/C line fittings and condenser ports.
  10. Position the A/C jumper line to the radiator and condenser.
  11. Install the condenser jumper line bolts (1) to the condenser and tighten the bolts to the proper torque specification. Refer to TECHNICAL SPECIFICATIONS .
    GC0162231Courtesy of CHRYSLER GROUP, LLC
  12. Connect the A/C liquid (1) and discharge (3) lines to the condenser jumper line manifold (2) and tighten the nut to the proper torque specification. Refer to TECHNICAL SPECIFICATIONS .
  13. Install the multipurpose bracket. Refer to BRACKET, MULTIPURPOSE, INSTALLATION .
  14. Install the belly pan. Refer to BELLY PAN, INSTALLATION .
  15. Fill the cooling system. Refer to STANDARD PROCEDURE .
  16. Charge the refrigerant system. Refer to R-1234YF REFRIGERANT SYSTEM CHARGE .
  17. Install the engine cover.
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