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Radiator, Engine Cooling: Removal: 2.4L

  1. Remove the engine cover.
  2. Remove the belly pan. Refer to BELLY PAN, REMOVAL .
  3. Drain the cooling system. Refer to STANDARD PROCEDURE .
  4. Recover the air conditioning system. Refer to STANDARD PROCEDURE .
  5. Remove the multipurpose bracket. Refer to BRACKET, MULTIPURPOSE, REMOVAL .
    Fig 1: A/C Discharge Line, Liquid Line & Condenser Jumper Line
    GC0162231Courtesy of CHRYSLER GROUP, LLC
  6. Disconnect the A/C discharge (3) and liquid (1) lines from the condenser jumper line manifold.
    Fig 2: Condenser Jumper Line Bolts
    GC0162221Courtesy of CHRYSLER GROUP, LLC
  7. Remove the condenser jumper line bolts (1) from the condenser and remove the condenser jumper line assembly.
    NOTE:

    Tape over or plug any open refrigerant line fittings and condenser ports.

    Fig 3: Transmission Oil Cooler Bracket Bolt & Condenser Mounting Bracket Bolts
    GC0162599Courtesy of CHRYSLER GROUP, LLC
  8. Remove the condenser mounting bracket bolts (2) from both sides of the radiator.
  9. Remove the transmission oil cooler bracket bolt (1).
  10. Disconnect the cooling fan wire harness connector.
  11. Disconnect the upper radiator hose from the radiator.
  12. Disconnect the lower radiator hose from the radiator.
    Fig 4: Upper Radiator Mount Cover & Fasteners
    GC0162615Courtesy of CHRYSLER GROUP, LLC
  13. Remove the upper radiator mount cover (2) fasteners (1) from both sides of the upper radiator mounts.
    Fig 5: Tilting/Lifting Radiator & Cooling Fan Assembly Upward
    GC0162597Courtesy of CHRYSLER GROUP, LLC
  14. Separate the condenser from the radiator and position slightly forward.
  15. Tilt the radiator forward (1), removing the radiator from the upper mounts.
  16. Lift the radiator and cooling fan assembly upward (2) removing it from the vehicle.
  17. Remove the two mounting fasteners from the cooling fan assembly.
  18. Slide the cooling fan assembly upward from the mounting brackets and separate it from the radiator.