LEMON Manuals: Even more car manuals for everyone
Home >> Chrysler >> 2016 >> 200 LX, Eng CD ED8 >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Engine Cooling System >> Engine >> Radiator, Engine Cooling >> Installation >> 2.4L

Radiator, Engine Cooling: Installation: 2.4L

  1. Install the cooling fan assembly onto the radiator and tighten the bolts to the proper specification. Refer to SPECIFICATIONS .
    Fig 1: Tilting/Lifting Radiator & Cooling Fan Assembly Upward
    GC0162597Courtesy of CHRYSLER GROUP, LLC
  2. Push the radiator rearward, engaging the radiator (1) into the upper mount.
    Fig 2: Upper Radiator Mount Cover & Fasteners
    GC0162615Courtesy of CHRYSLER GROUP, LLC
  3. Install both upper radiator mount covers (2) and tighten the fasteners (1) to the proper specification. Refer to SPECIFICATIONS .
  4. Install the lower radiator hose
  5. Install the upper radiator hose.
  6. Connect the wire harness connector to the cooling fan.
    Fig 3: Transmission Oil Cooler Bracket Bolt & Condenser Mounting Bracket Bolts
    GC0162599Courtesy of CHRYSLER GROUP, LLC
  7. Install the condenser mounting bracket bolts (2) on both sides of the radiator and tighten the bolts to the proper specification. Refer to SPECIFICATIONS .
  8. Install the transmission oil cooler mounting bracket and tighten the bolt (1) to the proper specification. Refer to SPECIFICATIONS .
    Fig 4: Condenser Jumper Line Bolts
    GC0162221Courtesy of CHRYSLER GROUP, LLC
  9. Remove any tape or plugs from A/C line fittings and condenser ports.
  10. Position the A/C jumper line to the radiator and condenser.
  11. Install the condenser jumper line bolts (1) to the condenser and tighten the bolts to the proper specification. Refer to SPECIFICATIONS .
    Fig 5: A/C Discharge Line, Liquid Line & Condenser Jumper Line
    GC0162231Courtesy of CHRYSLER GROUP, LLC
  12. Connect the A/C liquid (1) and discharge (3) lines to the condenser jumper line manifold (2) and tighten the nut to the proper specification. Refer to SPECIFICATIONS .
  13. Install the multipurpose bracket. Refer to BRACKET, MULTIPURPOSE, INSTALLATION .
  14. Install the belly pan. Refer to BELLY PAN, INSTALLATION .
  15. Fill the cooling system. Refer to STANDARD PROCEDURE .
  16. Charge the refrigerant system. Refer to STANDARD PROCEDURE .
  17. Install the engine cover.
scientia non olet · About LEMON Manuals