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Pump, Water: Inspection: 5.7L/6.4L

  1. Disconnect negative battery cable.
  2. Remove the air intake assembly. Refer to BODY, AIR CLEANER, REMOVAL for 5.7L or BODY, AIR CLEANER, REMOVAL for 6.4L.
  3. Remove the resonator mounting bracket.
  4. Remove cooling fan assembly. Refer to FAN, COOLING, REMOVAL .
  5. Drain coolant into a clean container. Refer to STANDARD PROCEDURE .
    Fig 1: Temperature Sensor, Connector, Metal Tube, Bolt & Drive Belt
    GC0148522Courtesy of CHRYSLER GROUP, LLC
  6. Remove the accessory drive belt (6). Refer to BELT, SERPENTINE, REMOVAL .
  7. Remove the bolt (3) that secures the metal tube (4) to the engine.
  8. Using care. Partially remove the metal bypass tube from the water pump.
  9. Disconnect the temperature sensor (2) electrical connector (5)
    Fig 2: Thermostat Housing, Water Pump, Belt Tensioner, & Idler Pulley
    GC0137090Courtesy of CHRYSLER GROUP, LLC
  10. Remove the upper radiator hose from the thermostat housing (1) and position aside.
  11. Remove idler pulley (5).
  12. Remove belt tensioner assembly (4). Refer to TENSIONER, BELT, REMOVAL .
  13. Remove lower radiator hose from the water pump and position aside.
  14. Remove the upper stud bolt (2).
  15. Remove the water pump mounting bolts (6) and carefully remove pump (3) from the cover while removing the metal bypass tube.
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