Tank, Fuel: Installation: Installation

Fig 1: Fuel Tank Assembly

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If removed, install the fuel pump modules (1 and 3). Refer to MODULE, FUEL PUMP, INSTALLATION .

Fig 2: Suitable Hydraulic Jack & Fuel Tank Adapter
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Using a suitable hydraulic jack (1) and a fuel tank adapter (2), support the fuel tank.
Carefully raise the fuel tank into position while guiding the ORVR vent line through bracket.

Fig 3: Tank Straps
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Position the fuel tank support straps.

Fig 4: Tank Strap Bolts
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Install fuel tank support strap retaining bolts and tighten to 27 N.m (20 ft. lbs.).

Fig 5: Vapor Line Disconnected
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Connect the vapor line.

Fig 6: EVAP Line
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Connect the EVAP line in the right rear wheel well.

Fig 7: Heat Shield
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Position the heat shield (1) and install the heat shield retainers (2).
Install the fuel filter/water separator assembly. Refer to SEPARATOR AND FILTER, FUEL AND WATER, INSTALLATION .
Install the propeller shaft. Refer to INSTALLATION .
Install the muffler and tailpipe assembly. Refer to MUFFLER, EXHAUST, INSTALLATION .

Fig 8: Remove/Install Filler Tube
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Connect the fuel filler tube to the rubber hose on the fuel tank.

Fig 9: Filler Tube Hose Clamps
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Install the hose clamp to the rubber hose connecting the fuel filler tube to the fuel tank and tighten the clamp to 4 N.m (35 in. lbs.).

Fig 10: Right Underbody Splash Shield
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Install the right underbody splash shield (1).

Fig 11: Left Underbody Splash Shield
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Install the left underbody splash shield (1).

Fig 12: ORVR Vent Line & Retaining Bolt
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Connect the ORVR vent line (2).
Install the fuel filler tube retaining bolt (1) and tighten to 7 N.m (62 in. lbs.).

Fig 13: Removing/Installing Rear Wheelhouse Shield
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Position the left rear wheelhouse splash shield (2).
Install the push-pins (1) that secure the rear wheelhouse shield to the body.
Install the left rear tire.
Lower the vehicle.
Fill the fuel tank.
Connect the negative battery cable.
Use the scan tool to pressurize the fuel system and check for leaks.