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Charging System (Service Information): Generator: Removal: 3.6L

WARNING:

Disconnect the negative battery cable before removing the battery output wire (B+ wire) from the generator. Failure to do so can result in injury or damage the electrical system.

Fig 1: Negative Battery Cable
GC0139402Courtesy of CHRYSLER GROUP, LLC
  1. Disconnect and isolate the negative battery cable (1).
    CAUTION:

    Do not let the tensioner arm snap back to the freearm position, sever damage may occur to the tensioner.

    Fig 2: Identifying Drive Belt Tensioners & Accessory Drive Belt
    GC0144236Courtesy of CHRYSLER GROUP, LLC
  2. Rotate the accessory drive belt tensioner (7) counterclockwise until it contacts it's stop and remove the accessory drive belt (4), then slowly rotate the tensioner into the freearm position.
    Fig 3: Retaining Bolts, Insulator Cover, Generator And Field Wire Connector
    GC0144669Courtesy of CHRYSLER GROUP, LLC
  3. Remove the upper generator retaining bolts (3).
  4. Remove the insulator cover (1) from the B+ output terminal at the rear of the generator (4).
  5. Remove the B+ terminal retaining nut at the rear of the generator and remove the B+ terminal.
  6. Depress the field wire connector tab at the rear of the generator and disconnect the field wire connector (2).
    Fig 4: Lower Splash Shield & Fasteners
    GC0095584Courtesy of CHRYSLER GROUP, LLC
  7. Raise and support the vehicle.
  8. Remove the belly pan retainers (1) and remove the belly pan.
    Fig 5: Generator Retaining Bolt And Generator
    GC0144670Courtesy of CHRYSLER GROUP, LLC
  9. Remove the lower generator retaining bolt (1).
  10. Remove the generator (2) from below the engine compartment.