Charging System (Service Information): Generator: Removal: 5.7L

WARNING:

Disconnect the negative battery cable before removing the battery output wire (B+ wire) from the generator. Failure to do so can result in injury or damage the electrical system.

Fig 1: Negative Battery Cable

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Disconnect and isolate the negative battery cable (1).
CAUTION:
Do not let the tensioner arm snap back to the freearm position, sever damage may occur to the tensioner.

Fig 2: Identifying Drive Belt Tensioners & Assembly With Drive Belt
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Rotate the accessory drive belt tensioner (8) clockwise until it contacts the stop and remove the accessory drive belt (2), then slowly rotate the tensioner into the freearm position.

Fig 3: Lower Splash Shield & Fasteners
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Raise and support the vehicle.
Remove the belly pan retainers (1) and remove the belly pan.

Fig 4: Trans Cooler Line Clamp
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Remove the transmission cooler line retaining clamp (1) at the right crossmember (3) and position the transmission cooler line (2) aside.

Fig 5: Connector Tab, Insulator Cover And Retaining Nut
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Depress the field wire connector tab (1) at the rear of the generator and disconnect the field wire connector.
Remove the insulator cover (2) from B+ output terminal at the rear of the generator.
Remove the B+ terminal retaining nut (3) at the rear of the generator and remove the B+ terminal.

Fig 6: Support Bracket, Bolt & Nut
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Remove the generator support bracket to engine mount retaining nut (1).
Remove the generator support bracket retaining bolt (2) and remove the support bracket (3).

Fig 7: Generator - 5.7L
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Remove the remaining lower generator retaining bolt (1).
Lower the vehicle.
Remove the upper generator retaining bolt (1) and remove the generator (2) from the vehicle.