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Common Specs & Procedures

200 & AVENGER COMMON SPECS & PROCEDURES

System Specification/Procedure
Air Conditioning
  Service A/C SYSTEM
  Torque FASTENER TORQUE SPECIFICATIONS
Axle Nut/Hub Nut
  Front 118 ft. lbs. (160 N.m)
  Rear N/A
Battery SPECIFICATIONS
Brakes
  Bleeding Sequence STANDARD PROCEDURE - BASE BRAKE BLEEDINGSTANDARD PROCEDURE - ANTILOCK BRAKE SYSTEM BLEEDING
  Disc Brakes
    Service Specifications SPECIFICATIONS
    Torque SPECIFICATIONS
  Drum Brakes
    Service Specifications N/A
    Torque N/A
Charging
  Generator GENERATOR
  Torque TORQUE
Drive Belts
  Adjustment Serpentine belt used, not adjustable.
  Drive Belt Routing Refer to appropriate "Accessory Drive Belt" figure under REMOVAL .
Engine Cooling
  General Service Specifications SPECIFICATIONS
  Radiator Cap Pressure 14-18 psi (97-124 kPa)
  Thermostat R & I THERMOSTAT
  Water Pump R & I PUMP, WATER
Engine Mechanical
  2.4L
    Compression Compression should not be less than 689 kPa (100 psi) and not vary more than 25 percent from cylinder to cylinder.
    Oil Pressure At Curb Idle Speed: 4 psi min. (25 kPa), At 3000 RPM: 25-80 psi (170-550 kPa), If pressure is ZERO at curb idle, DO NOT run engine at 3000 RPM.
    Overhaul 2.4L ENGINE SPECIFICATIONS
    Torque TORQUE SPECIFICATIONS
  3.6L
    Compression Compression should not be less than 689 kPa (100 psi) and not vary more than 25 percent from cylinder to cylinder.
    Oil pressure See OIL PRESSURE table under SPECIFICATIONS .
    Overhaul SPECIFICATIONS
    Torque TORQUE SPECIFICATIONS
Fluid Specifications See FLUIDS under MAINTENANCE/FLUIDS tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button.
Flywheel/Flex Plate/Drive Plate Torque
  2.4L 29 N.m (22 ft. lbs.) plus 51° rotation.
  3.6L 95 N.m (70 ft. lbs.)
Fuel System
  Pressure Specification 58 psi ± 5 psi (400 kpa ±34 kpa)
  Fuel Pressure Test Procedure CHECKING THE FUEL DELIVERY SYSTEM
  Fuel Filter Location Fuel filter is part of fuel pump module.
  Fuel Filter R & I MODULE, FUEL PUMP
Ignition
  Firing Order & Cylinder Identification FIRING ORDER & CYLINDER IDENTIFICATION
  Ignition Wires (Resistance) Coil On Plug
  Ignition Wires (Routing) Coil On Plug
Spark Plug
  2.4L
    Type ZFR5AP (with PZEV) ZFR5F-11 (without PZEV)
    Gap SPARK PLUG
    Torque 20 ft. lbs. (27 N.m)
  3.6L
    Type RER8ZWYCB4
    Gap .040 in. (1.0 mm)
    Torque 13 ft. lbs (17.5 N.m)
Starting
  Starter STARTER MOTOR
  Torque TORQUE
Wheel Alignment
  Adjustment Specifications SPECIFICATIONS
  Torque Front: SPECIFICATIONS , Rear: SPECIFICATIONS
Wheel & Tire
  Wheel Lug Nut Torque 100 ft. lbs. (135 N.m)