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Common Specs & Procedures

200 & AVENGER COMMON SPECS & PROCEDURES

System Specification/Procedure
Air Conditioning
  Service A/C SYSTEM
  Torque FASTENER TORQUE
Axle Nut/Hub Nut
  Front 118 ft. lbs. (160 N.m)
  Rear N/A
Battery BATTERY
Brakes
  Bleeding Sequence Base Brakes: STANDARD PROCEDURE , Antilock Brakes: STANDARD PROCEDURE
  Disc Brakes
    Service Specifications SPECIFICATIONS
    Torque SPECIFICATIONS
  Drum Brakes
    Service Specifications N/A
    Torque N/A
Charging
  Generator GENERATOR
  Torque TORQUE
Drive Belts
  Adjustment Serpentine belt used, not adjustable
  Drive Belt Routing Refer to appropriate "Accessory Drive Belt" figure under REMOVAL .
Engine Cooling
  General Service Specifications SPECIFICATIONS
  Radiator Cap Pressure 14-18 psi (97-124 kPa)
  Thermostat R & I THERMOSTAT
  Water Pump R & I PUMP, WATER
Engine Mechanical
  2.4L
    Compression Compression should not be less than 689 kPa (100 psi) and not vary more than 25 percent from cylinder to cylinder.
    Oil Pressure At Curb Idle Speed: 4 psi min. (25 kPa), At 3000 RPM: 25-80 psi (170-550 kPa), If pressure is ZERO at curb idle, DO NOT run engine at 3000 RPM.
    Overhaul 2.4L ENGINE
    Torque TORQUE SPECIFICATIONS
  3.6L
    Compression Compression should not be less than 689 kPa (100 psi) and not vary more than 25 percent from cylinder to cylinder.
    Oil pressure See OIL PRESSURE table under SPECIFICATIONS .
    Overhaul SPECIFICATIONS
    Torque TORQUE SPECIFICATIONS
Fluid Specifications See FLUIDS under MAINTENANCE/FLUIDS tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button.
Flywheel/Flex Plate/Drive Plate Torque 70 ft. lbs. (95 N.m)
Fuel System
  Pressure Specification 59 psi +/- 5 psi (407 kPa +/- 34 kPa).
  Fuel Pressure Test Procedure Refer to CHECKING THE FUEL DELIVERY SYSTEM .
  Fuel Filter Location Fuel filter is part of fuel pump module.
  Fuel Filter R & I MODULE, FUEL PUMP
Ignition
  Firing Order & Cylinder Identification FIRING ORDER & CYLINDER IDENTIFICATION
  Ignition Wires (Resistance) Coil On Plug
  Ignition Wires (Routing) Coil On Plug
Spark Plug
  2.4L
    Type SPARK PLUG
    Gap SPARK PLUG
    Torque 20 ft. lbs. (27 N.m)
  3.6L
    Type SPARK PLUG
    Gap SPARK PLUG
    Torque 13 ft. lbs. (17.5 N.m)
Starting
  Starter STARTER MOTOR
  Torque TORQUE
Wheel Alignment
  Adjustment Specifications SPECIFICATIONS
  Torque SPECIFICATIONS
Wheel & Tire
  Wheel Lug Nut Torque 100 ft. lbs. (135 N.m)