DRIVE, Final: Assembly: Assembly

Fig 1: Ring Gear Bolt Removal/Installation

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1 - RING GEAR BOLTS

NOTE: Use Mopar® Silicone Rubber Adhesive Sealant, or equivalent, on retainer and extension housing/adapter plate to seal to transaxle case.

Position differential case to ring gear. Install ring gear-to-differential case bolts (1) and draw ring gear into position. Torque bolts to 95 N.m (70 ft. lbs.).

Fig 2: Side Gear Washer
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1 - SIDE GEAR THRUST WASHER
Install side gear thrust washers (1) .

Fig 3: Side Gear Removal/Installation
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1 - SIDE GEAR
Install differential side gears (1) .

Fig 4: Pinion Gear and Washer
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1 - WASHER

2 - PINION GEAR
Install pinion gears (2) and thrust washers (1) 180° apart.

Fig 5: Pinion Washer Anti-Rotate Tab
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1 - ANTI-ROTATE TAB

2 - POCKET
Rotate pinion gears into position, ensuring the anti-rotate tabs (1) are located into the differential case (2).

Fig 6: Pinion Shaft Removal/Installation
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1 - PINION SHAFT
Install pinion shaft (1) .

Fig 7: Pinion Shaft Retainer
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1 - PINION SHAFT RETAINER
Install pinion shaft retainer (1) .

Fig 8: Remove/Install Retainer/Ring Gear Bolt
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1 - PINION SHAFT RETAINER
Install pinion shaft retainer/ring (1) gear-to-differential case bolts and torque to 95 N.m (70 ft. lbs.).

Fig 9: Position Bearing Cone Onto Differential
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1 - DIFFERENTIAL ASSEMBLY

2 - DIFFERENTIAL BEARING
Position differential side bearing cone (2) onto differential.

Fig 10: Side Bearing Installation (Ring Gear Side)
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1 - HANDLE C-4171

2 - INSTALLER 5052
Using Installer 5052 (2) and Handle C-4171 (1), install differential bearing to differential (ring gear side).

Fig 11: Side Bearing Installation (Extension Housing Side)
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1 - HANDLE C-4171

2 - BEARING INSTALLER L-4410
Using Bearing Installer L-4410 (2) and Handle C-4171 (1), install differential bearing to differential (ring gear side).

Fig 12: Differential Bearing Retainer
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1 - DIFFERENTIAL BEARING CUP

2 - DIFFERENTIAL BEARING RETAINER
Using Installer 6061 and Handle C-4171, install differential bearing race to bearing retainer (2) .

Fig 13: Differential Retainer Bolts
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1 - DIFFERENTIAL RETAINER BOLTS
Using Installer L-4520 and Handle C-4171, install differential bearing cup to extension housing.
Measure and adjust differential bearing preload. Refer to Adjustments .
Install differential assembly to case. Install extension housing/adapter plate and bearing retainer.
Install bearing retainer with a bead of Mopar® Silicone Rubber Adhesive Sealant and torque bolts (1) to 28 N.m (250 in. lbs.).

Fig 14: Install Differential Cover
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1 - DIFFERENTIAL ASSEMBLY

2 - DIFFERENTIAL COVER
Install extension housing/adapter plate with a bead of Mopar® Silicone Rubber Adhesive Sealant and torque bolts to 28 N.m (250 in. lbs.).
Install differential cover (2) with a bead of Mopar® Silicone Rubber Adhesive Sealant and torque bolts to 28 N.m (250 in. lbs.).