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Lower Intake Manifold

WARNING: This page is about a different car, the 2010 Dodge Avenger and 2010 Chrysler Sebring. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Lower Intake Manifold Tightening Sequence
GC0121808Courtesy of CHRYSLER LLC
  1. Clean all sealing surfaces.
  2. Position new gaskets and intake manifold on cylinder head surfaces.
  3. Position the ignition coil capacitor and install the intake manifold bolts. Gradually tighten in sequence shown in illustration until a torque of 28 N.m (250 in. lbs.) is obtained.
  4. Install fuel rail and injectors as an assembly.
  5. Connect fuel supply hose to fuel rail.
  6. Connect heater supply and return hoses to the intake manifold.
  7. Connect electrical connectors to fuel injectors and coolant temperature sensor.
  8. Install upper intake manifold. See Engine/Manifolds/MANIFOLD, Intake - Installation .
  9. Connect upper radiator hose to thermostat housing.
  10. Fill cooling system. Refer to Cooling - Standard Procedure .
  11. Connect negative battery cable. Refer to Electrical - Engine Systems/Battery System - Standard Procedure .
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