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MANIFOLD, Intake: Installation: Installation

WARNING: This page is about a different car, the 2009 Dodge Caliber. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Remove/Install Intake Bolts In Sequence
GC0082457Courtesy of CHRYSLER LLC
  1. Clean all gasket surfaces.
  2. Replace intake manifold gasket.
  3. Install intake manifold, tighten bolts to 25 N.m (220 in. lbs.) as shown in Fig 1.
  4. Install the fuel rail assembly to intake manifold. Tighten bolts to 23 N.m (200 in. lbs.).
  5. Connect fuel injector electrical connectors.
    Fig 2: AIR CLEANER HOUSING
    GC0102828Courtesy of CHRYSLER LLC
  6. Inspect quick connect fittings for damage, replace if necessary. Refer to Fuel System/Fuel Delivery/FITTING, Quick Connect - Standard Procedure . Connect fuel supply hose to fuel rail assembly. Check connection by pulling on connector to insure it locked into position.
  7. Connect negative cable to battery (3).
  8. Fill the cooling system. Refer to Cooling - Standard Procedure .
    Fig 3: AIR CLEANER HOUSING
    GC0102829Courtesy of CHRYSLER LLC
  9. Install air cleaner housing (1).
  10. Install engine cover.
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