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Injector - Fuel: Removal: 2.7L

Fig 1: Removing/Installing Fuel Rail
GC0060533Courtesy of CHRYSLER LLC
  1. Release fuel system pressure. Refer to FUEL SYSTEM PRESSURE RELEASE PROCEDURE .
  2. Disconnect negative cable to battery.
  3. Remove intake manifold. Refer to REMOVAL . Refer to REMOVAL . Refer to REMOVAL .
  4. Cover intake manifold to prevent foreign material from entering engine.
  5. Disconnect fuel supply tube quick connect fittings at the rear of intake manifold. Refer to FITTING-QUICK CONNECT .
  6. If the injector connectors are not tagged with their cylinder number, tag them to identify the correct cylinder
  7. Remove electrical connectors from the fuel injectors.
  8. Remove fuel rail mounting bolts.
  9. Lift fuel rail straight up off of the cylinder head.
    Fig 2: Fuel Injector And Rail
    GC0055437Courtesy of CHRYSLER LLC
  10. Remove retaining clips from fuel injectors at fuel rail.
  11. Remove fuel injectors.
  12. Repeat for remaining injectors.
  13. Check injector O-ring for damage. If O-ring is damaged, it must be replaced. Replace the injector clip if it is damaged.
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