Tank - Fuel: Installation: AWD

Fig 1: FUEL TANK SHIELD

Courtesy of CHRYSLER LLC

Install fuel tank shield (3) nuts (1) to fuel tank (2). Tighten nuts (1).

Fig 2: 2.4L & 3.5L FUEL TANK R & I
Courtesy of CHRYSLER LLC

WARNING: Support fuel tank with a transmission jack or equivalent. Use straps to secure the fuel tank to the jack. Failure to properly support and secure the fuel tank during removal may cause fuel to spill or fuel tank to fall from jack assembly.
Install fuel line to fuel tank.
Position fuel tank onto a transmission jack or equivalent and raise the fuel tank (1) into vehicle position.
Connect electrical connector to fuel level sensor.
Install fuel tank straps (3) and bolts (2). Tighten to 48 N.m (35 ft. lbs.).

Fig 3: Removing/Installing Electronically Controlled Clutch (ECC) To RDA
Courtesy of CHRYSLER LLC
Install electronically controlled clutch (1) if equipped with all wheel drive, refer to INSTALLATION .

Fig 4: CANISTER HOSE TO TANK AND BUNDLE
Courtesy of CHRYSLER LLC
Install canister hose (2) to tank connection (1).

Fig 5: FUEL FILL TUBE CONNECTION
Courtesy of CHRYSLER LLC
Install fuel tube vent line (1) to the quick connect fitting (2).
Install fuel filler tube (4) to fuel tank. Tighten hose clamp (3) to 3 N.m (27 in. lbs.).

Fig 6: Identifying Tank Connections
Courtesy of CHRYSLER LLC
Connect fuel tank vapor line (1).

Fig 7: FUEL PUMP LINE
Courtesy of CHRYSLER LLC
Connect fuel pump module quick connect fitting (1) to fuel delivery line (2).

Fig 8: Fuel Pump Module Seal
Courtesy of CHRYSLER LLC
Wipe seal area of tank clean and install a new O-ring seal to fuel tank.

Fig 9: View Of Modules AWD Steel Tank
Courtesy of CHRYSLER LLC
Connect fuel line between fuel pump module (1) and fuel level unit (2), if equipped with AWD.

Fig 10: View Of Pump Module - Regular
Courtesy of CHRYSLER LLC
Install fuel pump module to fuel tank.

Fig 11: Identifying Module Lock Ring Tool
Courtesy of CHRYSLER LLC
Position fuel pump module into fuel tank, line up module with mark made during removal procedure. Install fuel pump module lock using special tool 9340. Tighten until the lock ring and fuel pump module is fully seated.

Fig 12: FUEL PUMP MODULE CONNECTION
Courtesy of CHRYSLER LLC
Connect fuel line (3) to fuel pump module (1).
Connect the electrical connector (2).
Connect the battery cable.
Fill fuel tank. Use the scan tool to pressurize the fuel system. Check for leaks.