40TE Transaxle
GENERAL SPECIFICATIONS
| DESCRIPTION | SPECIFICATION |
|---|---|
| Transaxle Type | Fully adaptive, electronically controlled, four speed automatic with torque converter and integral differential |
| Cooling Method | Air-to-oil heat exchanger |
| Lubrication | Pump (internal-external gear-type |
GEAR RATIOS
| DESCRIPTION | SPECIFICATION |
|---|---|
| First Gear | 2.84 :1 |
| Second Gear | 1.57 :1 |
| Direct Gear | 1.00 :1 |
| Overdrive Gear | 0.69 :1 |
| Reverse Gear | 2.21 :1 |
BEARING SETTINGS (END PLAY & TURNING TORQUE)
| DESCRIPTION | METRIC | STANDARD |
|---|---|---|
| Differential Assembly | 0.6-2 N.m | 5-18 in. lbs. |
| Output Hub | 0.3-2 N.m | 3-8 in. lbs. |
| Transfer Shaft (End Play) | 0.051-0.102 mm | 0.002-0.004 in. |
| Overall Drag At Output Hub | 0.3-1.9 N.m | 3-16 in. lbs. |
CLUTCH CLEARANCES
| DESCRIPTION | METRIC | STANDARD |
|---|---|---|
| Low/Reverse Clutch (Select Reaction Plate) | 0.89-1.47 mm | 0.035-0.058 in. |
| 2/4 Clutch (No Selection) | 0.76-2.64 mm | 0.030-0.104 in. |
| Reverse Clutch (Select Snap Ring) | 0.89-1.37 mm | 0.035-0.054 in. |
| Overdrive Clutch (No Selection) | 1.07-3.25 mm | 0.042-0.128 in. |
| Underdrive Clutch (Select Pressure Plate) | 0.94-1.50 mm | 0.037-0.059 in. |
GEAR TRAIN MEASUREMENTS
| Description | Metric | Standard |
| Front Sun Gear Bushings | 29.55 - 29.60 mm | 1.163 -1.165 in. |
| Rear Carrier Bushing | 29.75 - 30.00 mm | 1.171 - 1.181 in. |
| Overdrive Hub / Shaft Bushing | 21.52 - 21.58 mm | 0.847 - 0.850 in. |
| Front / Rear Carrier Pinion end Play | 0.15 - 0.61 mm | 0.006 - 0.024 in. |
| Torque Converter Hub Bushing | 38.019 - 38.11 | 1.499 - 1.501 in. |
OIL PUMP CLEARANCES
| DESCRIPTION | METRIC | STANDARD |
|---|---|---|
| Outer Gear-to-Crescent | 0.060-0.298 mm | 0.0023-0.0117 in. |
| Inner Gear-to-Crescent | 0.093-0.385 mm | 0.0036-0.0151 in. |
| Outer Gear-to-Pocket | 0.089-0.202 mm | 0.0035-0.0079 in. |
| Outer Gear Side Clearance | 0.020-0.046 mm | 0.0008-0.0018 in. |
| Inner Gear Side Clearance | 0.020-0.046 mm | 0.0008-0.0018 in. |
| Reaction Support Sleeve | 45.27 - 45.31 mm | 1.782 - 1.784 in. |
INPUT SHAFT
| DESCRIPTION | METRIC | SPECIFICATION |
|---|---|---|
| End Play | 0.13-0.64 mm | 0.005-0.025 in. |
TORQUE SPECIFICATIONS
| DESCRIPTION | N.m | Ft. Lbs. | In. Lbs. |
|---|---|---|---|
| Bolt, Differential Cover-to-Case | 19 | - | 165 |
| Bolt, Differential Ring Gear-to-Differential | 95 | 70 | - |
| Bolt, Differential Bearing Retainer-to-Case | 28 | 21 | 250 |
| Bolt, Driveplate-to-Crankshaft | 95 | 70 | - |
| Bolt, Extension Housing/Plate-to-Case | 28 | 21 | 250 |
| Bolt, Oil Pan-to-Case | 19 | - | 165 |
| Bolt, Output Gear | 271 | 200 | - |
| Bolt, Output Gear Stirrup/Strap | 23 | 17 | 200 |
| Bolt, Oil Pump-to-Case | 27 | 20 | - |
| Bolt, Reaction Support-to-Case | 27 | 20 | - |
| Bolt, Solenoid/Pressure Switch Assy.-to-Case | 12 | - | 106 |
| Bolt, Torque Converter-to-Driveplate | 88 | 65 | - |
| Bolt, Transfer Gear Cover | 20 | - | 175 |
| Bolt, Valve Body-to-Case | 12 | - | 105 |
| Fitting, Oil Cooler Line | 12 | - | 105 |
| Nut, Transfer Gear | 271 | 200 | - |
| Tap, Transaxle Pressure | 5 | - | 45 |
| Screw, L/R Clutch Retainer | 5 | - | 45 |
| Screw, Solenoid/Pressure Switch Assy. Connector | 4 | - | 35 |
| Screw, Valve Body-to-Transfer Plate | 5 | - | 45 |
| Sensor, Input Speed | 27 | 20 | - |
| Sensor, Output Speed | 27 | 20 | - |
| Sensor, Transmission Range Sensor | 5 | - | 45 |
| Bolts, Transaxle-to-Engine | 95 | 70 | - |
| Bolts, Differential Cover | 28 | 21 | 250 |
| Screw, Shifter Cable to Transaxle | 14 | - | 125 |
| Nut, Cable Adjuster | 23 | - | 200 |
| Nuts, Shifter Mechanism to Floor Pan | 17 | - | 150 |
| Bolt, Rear Mount through | 70 | 55 | - |