Exhaust System: Muffler: Installation: Muffler-Installation

Fig 1: Identifying Muffler & Resonator Assembly

Courtesy of CHRYSLER LLC

1 - ISOLATOR

2 - MUFFLER/RESONATOR ASSEMBLY

3 - CATALYTIC CONVERTER

4 - BAND CLAMP

NOTE: Always work from the front to rear of exhaust system when aligning and tightening exhaust system components.

1. Position muffler and resonator assembly onto catalytic converter pipe.
2. Install support isolators (1).
3. Align muffler and resonator assembly to maintain position and proper clearance with underbody parts. All support isolators should have equal load on them. Tighten band clamp (4) to 54 N.m (40 ft. lbs.).
4. Connect ground strap to muffler.
5. Lower vehicle.
6. Start the engine and inspect for exhaust leaks. Repair exhaust leaks as necessary.
7. Check the exhaust system for contact with the body panels. Make the necessary adjustments, if needed.