1.6L Engine
| 1 - SPECIAL TOOL 8195 FILLING AID FUNNEL |
| 2 - PINCH OVERFLOW HOSE |
WARNING:
Make sure engine cooling system is cool before removing pressure cap or any hose. The cooling system is pressurized when hot. Severe personal injury may result from escaping hot coolant.
- Close radiator draincock. Hand tighten only.
- Remove cooling system pressure cap. Install Tool 8195 Filling Aid Funnel (1).
- Use the supplied clip to pinch overflow hose (2) that connects between the radiator and the coolant recovery container.
1 - COOLING SYSTEM BLEED SCREW 2 - HEATER HOSE - Place a piece of clear 6.35 mm (0.250 in.) I.D. tubing 305 mm (12 in.) long over the cooling system bleed screw (1) nipple. The cooling system bleed screw is located in the heater hose (2) near the coolant recovery container.
- Open, but do not remove, the cooling system bleed screw (1).NOTE: While filling the cooling system, pour coolant into the larger section of the Filling Aid Funnel 8195.
- Slowly fill the cooling system with coolant, until a continuous stream of coolant begins to flow out of the hose. Refer to DESCRIPTION for fluid information.
- Close the cooling system bleed screw (1) and remove the tubing.
1 - SPECIAL TOOL 8195 FILLING AID FUNNEL 2 - PINCH OVERFLOW HOSE - Remove clip from overflow hose (2) and allow Filling Aid Funnel 8195 (1) to drain through overflow hose into coolant bottle. Remove Filling Aid Funnel 8195 (1).
- Install cooling system pressure cap.
- Slowly fill the coolant recovery container to the FULL HOT mark with the recommended coolant. Refer to DESCRIPTION for fluid information. It may be necessary to add coolant to the recovery container after one warm-up/cool down cycle in order to maintain the coolant level between the FULL HOT and ADD marks. This is due to the removal of trapped air from the system.