Generic Module Replacement Requirements 1.6L Engine (18-008-07)

WARNING: This page is about the PT Cruiser Limited, 2.4 8, which is a different variant/trim than selected.

Publication date: 2007-02-03
Reference number: 18-008-07

GENERIC MODULE REPLACEMENT REQUIREMENTS 1.6L ENGINE

TECHNICAL SERVICE BULLETIN

Reference Number(s): 18-008-07, Date of Issue: February 03, 2007

CHRYSLER:	2006 - 2007 (PT) PT Cruiser (International Markets)
GROUP:	Vehicle Performance

NOTE: THE FLASH FILES FOR THIS BULLETIN MUST BE RETRIEVED FROM THE INTERNET.

StarSCAN(R) SOFTWARE LEVEL MUST BE AT RELEASE 7.03 OR HIGHER FOR THIS BULLETIN.

StarMOBILE(R) STANDALONE DOES NOT SUPPORT THIS SERVICE BULLETIN.

SUBJECT

Generic Module Replacement Requirements 1.6L Engine

OVERVIEW

This bulletin describes the requirements that must occur when replacing a PCM on the models with the engine listed below. This involves selecting the proper PCM software application for the vehicle, and programming the module using the special steps listed in the Repair Procedure.

NOTE: This information applies to models equipped with a 1.6L Engine (Sales Code EJD).

DISCUSSION

The following steps must be followed whenever a Powertrain Control Module (PCM) is replaced.

PARTS REQUIRED

Qty.	Part No.	Description
AR (1)	05086511AB	Generic PCM

StarSCAN(R) FLASH SPECIAL TOOLS / EQUIPMENT REQUIRED

STARSCAN(R) FLASH SPECIAL TOOLS / EQUIPMENT REQUIRED

NPN	Battery Charger
CH9401	StarSCAN(R) Tool
CH9404	StarSCAN(R) Vehicle Cable
CH9409	StarSCAN(R) Documentation Kit
CH9410	StarSCAN(R) Ethernet Cable, 12 ft.
CH9412	StarSCAN(R) Software Update Device Kit
	TechCONNECT PC or equivalent

StarSCAN(R) REPAIR PROCEDURE - USING THE INTERNET TO RETRIEVE THE FLASH FILE

CAUTION: EXTREME CARE MUST BE TAKEN WHEN PROGRAMMING A CALIBRATION INTO A GENERIC PCM. DO NOT RANDOMLY SELECT A CALIBRATION. ONCE A CALIBRATION IS SELECTED AND PROGRAMMED, THE CONTROLLER CANNOT BE REPROGRAMMED TO A DIFFERENT APPLICATION. THE MODULE CAN ONLY BE REPROGRAMMED TO A MORE RECENT VERSION OF THAT SAME CALIBRATION.

Using the StarSCAN(R) attempt to read/record the part number of the existing controller before removing it from the vehicle. This part number can be used to identify the correct calibration for down load.
Replace the controller using the steps outlined in DealerCONNECT / TechCONNECT.
NOTE: When performing this Repair Procedure, the software release level in the StarSCAN(R); must be programmed with 7.03 level software or higher. The software release level is visible in the blue header at the top of the StarSCAN(R) screen.

NOTE: The StarSCAN(R) diagnostic scan tool fully supports Internet connectivity. However, to take advantage of this feature you must first configure the StarSCAN(R) for your dealership's network. Make sure the StarSCAN(R) is configured to the dealership's network before proceeding. For instruction on setting up your StarSCAN(R) for the dealer's network refer to either: "DealerCONNECT > Service > StarSCAN and StarMOBILE tools > Online Documentation", or refer to the StarSCAN(R) Quick Start Networking Guide. The StarSCAN(R) Quick Start Networking Guide is also available on the www.dcctools.com website under the "Download Center".

NOTE: If this flash process is interrupted/aborted, the flash should be restarted.
Install a battery charger and verify that the charging rate provides approximately 13.5 volts. Set the battery charger to continuous charge. Do not allow the charger to time out during the flash process. Remove the charger from the battery when the flash process is complete.
Connect the CH9410 StarSCAN(R) ethernet cable to the StarSCAN(R) and the dealer's network drop.
Connect the CH9404 StarSCAN(R) vehicle cable to the StarSCAN(R) and the vehicle.
Power ON the StarSCAN(R).
NOTE: If the original part number was not available, use extreme care in selecting the correct calibration for the vehicle.
Using the part number recorded in step 1. Using the StarSCAN(R) at the "Home" screen:
1. Select "ECU View"
2. Touch the screen to highlight the PCM in the list of modules.
3. Select "More Options"
4. Select "ECU Flash"
5. Record the part number at the top of the "Flash PCM" screen for later reference.
6. Select "Browse for New File". Follow the on screen instructions.
7. Select "Download to Scantool".
8. Select "Close" after the download is complete, then select "Back".
9. Highlight the listed calibration.
10. Select "Update Controller". Follow on screen instructions.
11. When the update is complete, select "OK".
12. Verify the part number at the top of the "Flash PCM" screen has updated to the new part number.
"WCM"
Select Misc Function
1. You must scroll down and select PCM Replace 1.6L Only.
Follow all on screen prompts after selecting PCM Replace 1.6L Only.
NOTE: The vehicle PIN (Personal Identification Number) will be required to complete step 10.

NOTE: Due to the PCM programming procedure, a DTC may be set in other modules (TCM, BCM, MIC, SKREEM, etc.) within the vehicle, if so equipped. Some DTC's may cause the MIL to illuminate. From the "Home" screen select "System View". Then select "All DTCs". Press "Clear All Stored DTCs" if there are any DTCs shown on the list.

POLICY

Reimbursable within the provisions of the warranty.

TIME ALLOWANCE

NOTE: The following Labor Operations are standard LOP's associated with Generic Module Replacement and Programming.

TIME ALLOWANCE

Labor Operation No:	Description	Amount
18-19-06-01	Module, Powertrain Control - Replace (B)	0.4 Hrs.
18-19-06-50	Related Operation Program Generic Powertrain Control Module With Software	0.5 Hrs.

FAILURE CODE

Use Appropriate Failure Codes Found In the Labor Operations Manual for Module Replacement