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Fuel Injector - 1.6L

Fig 1: Fuel Rail & Fuel Injector
GC0021641Courtesy of CHRYSLER LLC
  1. Apply a light coating of clean engine oil to the upper O-ring.
  2. Install injector in cup on fuel rail.
  3. Install retaining clip.
  4. Apply a light coating of clean engine oil to the O-ring on the nozzle end of each injector.
  5. Insert fuel injector nozzles into openings in lower intake manifold. Seat the injectors in place. Tighten fuel rail mounting bolts to 22.5 N.m ± 3 N.m (200±30 in. lbs.).
    Fig 2: Injector Connector & Wiring Harness
    GC0021642Courtesy of CHRYSLER LLC
    1 - FUEL INJECTOR ELECTRICAL CONNECTOR
    2 - WIRING HARNESS
  6. Attach electrical connectors to fuel injectors (2). See STANDARD PROCEDURE .
    Fig 3: Fuel Line
    GC0021643Courtesy of CHRYSLER LLC
  7. Connect fuel supply tube to fuel rail, see STANDARD PROCEDURE .
  8. Install the wiring harness to the fuel rail brackets.
  9. Connect the negative battery cable.
  10. Use the scan tool ASD Fuel System Test to pressurize the fuel system. Check for leaks.
  11. Install air cleaner assembly cover.
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