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Generator - 1.6L

  1. Release the fuel pressure, refer to the fuel pressure release procedure.
  2. Remove air cleaner assembly cover.
  3. Disconnect the negative battery cable.
  4. Disconnect the electrical connectors from the fuel injectors.
  5. Remove the wiring harness from the fuel rail brackets.
  6. Remove the fuel line from the fuel rail.
  7. Remove the 2 bolts to the fuel rail at the lower manifold.
  8. Remove the fuel rail. Refer to REMOVAL .
  9. Remove the lower intake manifold.
    Fig 1: Identifying Generator Connectors
    GC0021909Courtesy of CHRYSLER LLC
  10. Disconnect the electrical connectors from the generator. See Fig 1.
    Fig 2: View Of Power Steering Reservoir
    GC0021911Courtesy of CHRYSLER LLC
  11. Remove the power steering reservoir from the support bracket. See Fig 2.
  12. Loosen the lower inboard generator mounting bolt.
    Fig 3: View Of Splash Shield
    GC0021913Courtesy of CHRYSLER LLC
  13. Raise vehicle and support.
  14. Remove the right splash shield. See Fig 3.
    Fig 4: View Of Accessory Drive Belt
    GC0021912Courtesy of CHRYSLER LLC
  15. Remove the accessory drive belt. Refer to REMOVAL . See Fig 4.
  16. Loosen the lower outboard generator mounting bolt.
  17. Lower vehicle.
    Fig 5: Removing/Installing Generator
    GC0021910Courtesy of CHRYSLER LLC
  18. Remove the 2 upper mounting bolts.
  19. Remove the generator. See Fig 5.
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