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Timing Belt Chain: Installation: Installation

WARNING: This page is about a different car, the 2007 Dodge Sprinter. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Accessory Drive Belt Bolt
GC0066270Courtesy of CHRYSLER LLC
  1. Disconnect the battery.
  2. Remove the accessory drive belt.
    Fig 2: Left Front Cylinder Head Cover
    GC0066206Courtesy of CHRYSLER LLC
  3. Remove the right cylinder head cover. See REMOVAL .
  4. Remove the intake camshaft. See REMOVAL .
    Fig 3: Removing The Timing Chain
    GC0066269Courtesy of CHRYSLER LLC
  5. Remove a link from the timing chain (3).
  6. Use a temporary link to connect the new timing chain to the old timing chain.
  7. Keep tension on the timing chain as the crankshaft is rotated in the direction of engine travel (clockwise).
  8. When the new chain is fed completely through the engine, remove the temporary link.
  9. Reconnect the timing chain using a new master link.
  10. Install the intake camshaft. See INSTALLATION .
    Fig 4: Locating Number Stamp Visible Through The Camshaft Sensor Holes
    GC0066220Courtesy of CHRYSLER LLC
  11. Install the right cylinder head cover. See INSTALLATION .
  12. Remove the camshaft position sensors and verify that the sensor wheel stamps are visible through the sensor holes (5).
    Fig 5: Accessory Drive Belt Bolt
    GC0066270Courtesy of CHRYSLER LLC
  13. Install the accessory drive belt.
  14. Reconnect the battery.
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