LEMON Manuals: Even more car manuals for everyone
Home >> Chrysler >> 2007 >> Crossfire Base, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 74 (3.5L Engine (Service Information)) >> Manifolds >> Intake Manifold >> Removal

Intake Manifold: Removal

WARNING: This page is about a different car, the 2008 Dodge Sprinter. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Remote Ground
GC0066161Courtesy of CHRYSLER LLC
  1. Disconnect the negative battery cable. Refer to REMOVAL .
  2. Drain the coolant. Refer to STANDARD PROCEDURE .
    Fig 2: Intake Air Housing
    GC0066163Courtesy of CHRYSLER LLC
  3. Remove air filter housing.
  4. Remove the intake air tube.
    Fig 3: PCM
    GC0066173Courtesy of CHRYSLER LLC
  5. Perform the fuel pressure release procedure.
  6. Disconnect the PCM connector.
  7. Remove the PCM.
  8. Remove the PCM bracket bolts.
  9. Remove the PCM bracket.
    Fig 4: Heater Hose Lines And Extension Line
    GC0066170Courtesy of CHRYSLER LLC
  10. Disconnect the fuel rail electrical connectors.
  11. Remove the engine wiring harness bolts.
  12. Position aside the engine wiring harness.
    Fig 5: Power Brake Booster Vacuum Line
    GC0066249Courtesy of CHRYSLER LLC
  13. Remove the power brake booster vacuum line connector.
  14. Disconnect the Mass Air Flow sensor.
  15. Remove the Mass Air Flow sensor (MAF).
    Fig 6: Locating Centrifugal Oil Separator
    GC0066221Courtesy of CHRYSLER LLC
  16. Remove the oil separator tube from the oil separator.
  17. Disconnect the crankcase ventilation sensor hose.
    Fig 7: Right Upper Front Cylinder Head Cove
    GC0066199Courtesy of CHRYSLER LLC
  18. Disconnect the right hand exhaust camshaft position sensor.
  19. Disconnect the right hand intake camshaft position sensor.
  20. Disconnect the left hand exhaust camshaft position sensor.
  21. Disconnect the left hand intake camshaft position sensor.
    Fig 8: Intake Manifold Components
    GC0066209Courtesy of CHRYSLER LLC
  22. Disconnect the Short Runner connector.
  23. Disconnect the throttle sensor connector.
  24. Disconnect the Tumbler Valve Solenoid connector.
  25. Disconnect the MAP Sensor harness connector.
  26. Disconnect the Electronic throttle control solenoid connector.
  27. Position the engine harness aside.
    Fig 9: Fuel Rails
    GC0066194Courtesy of CHRYSLER LLC
  28. Disconnect the fuel injector harness connectors.
  29. Release the fuel rail pressure.
  30. Disconnect the fuel line.
  31. Remove the fuel rail bolts.
  32. Remove the fuel rail.
    Fig 10: Canister Purge Line
    GC0066193Courtesy of CHRYSLER LLC
  33. Disconnect the EVAP purge solenoid hose.
  34. Disconnect the power brake booster vacuum line at the intake manifold.
    Fig 11: Intake Manifold Components
    GC0066209Courtesy of CHRYSLER LLC
  35. Disconnect the air pump solenoid vacuum line.
  36. Remove the intake manifold bolts.
  37. Remove the intake manifold.