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Intake Manifold: Installation

WARNING: This page is about a different car, the 2008 Dodge Sprinter. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Intake Manifold Components
GC0066209Courtesy of CHRYSLER LLC
  1. Position the intake manifold.
  2. Install the intake manifold bolts.
    Fig 2: Heater Hose Lines And Extension Line
    GC0066170Courtesy of CHRYSLER LLC
  3. Connect the air pump solenoid vacuum line.
  4. Connect the power brake booster vacuum line at the intake manifold.
  5. Connect the EVAP purge solenoid hose.
    Fig 3: Fuel Rails
    GC0066194Courtesy of CHRYSLER LLC
  6. Install the fuel rail.
  7. Install the fuel rail bolts.
    Fig 4: Fuel Line
    GC0066185Courtesy of CHRYSLER LLC
  8. Connect the fuel line.
  9. Connect the fuel rail electrical connectors.
  10. Connect the fuel injector harness connectors.
  11. Position the engine harness.
  12. Install the engine harness bolts.
  13. Connect the Electronic throttle control solenoid connector.
    Fig 5: MAF Sensor
    GC0066250Courtesy of CHRYSLER LLC
  14. Install the Mass Air Flow sensor (MAF).
  15. Connect the Mass Air Flow sensor.
  16. Connect the MAP Sensor harness connector.
  17. Connect the Tumbler Valve Solenoid connector.
  18. Connect the throttle sensor connector.
    Fig 6: Intake Manifold Components
    GC0066209Courtesy of CHRYSLER LLC
  19. Connect the Short Runner connector.
  20. Connect the left hand intake camshaft position sensor.
  21. Connect the left hand exhaust camshaft position sensor.
  22. Connect the right hand intake camshaft position sensor.
  23. Connect the right hand exhaust camshaft position sensor.
  24. Connect the crankcase ventilation sensor hose.
    Fig 7: Power Brake Booster Vacuum Line
    GC0066249Courtesy of CHRYSLER LLC
  25. Install the oil separator tube to the oil separator.
  26. Install the power brake booster vacuum line connector.
    Fig 8: PCM
    GC0066173Courtesy of CHRYSLER LLC
  27. Install the PCM brackets.
  28. Install the PCM bracket bolts.
  29. Install the PCM.
  30. Connect the PCM connector.
    Fig 9: Intake Air Housing
    GC0066163Courtesy of CHRYSLER LLC
  31. Install the intake air tube.
  32. Install the air filter housing.
  33. Fill the coolant.
    Fig 10: Remote Ground
    GC0066161Courtesy of CHRYSLER LLC
  34. Connect the negative battery cable.
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