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Engine Block: Crankshaft: Installation

WARNING: This page is about a different car, the 2008 Dodge Sprinter. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Bearing Assembly
GC0066235Courtesy of CHRYSLER LLC
CAUTION: Apply a light coat of clean engine oil to the bearing surfaces before installation.
  1. Select and install the main bearings. See STANDARD PROCEDURE .
    Fig 2: Main Bearing Caps
    GC0066236Courtesy of CHRYSLER LLC
  2. Install the crankshaft.
  3. Install the main bearing caps.
    DESCRIPTION  SPECIFICATIONS 
    Newton Meters  Inch Pounds  Foot Pounds 
    Bolt for crankshaft bearing cap Stage 1-20 177 15
    Stage 2-90 degrees Stage 2-90 degrees Stage 2-90 degrees
    Side bolt for crankshaft bearing cap 30 265 22
    Bolt for crankshaft bearing cap Stage 1-5 44 -
    Stage 2-30 265 22
    Stage 3-90 Degrees Stage 3-90 Degrees Stage 3-90 Degrees
    Fig 3: Installing Piston
    GC0066237Courtesy of CHRYSLER LLC
  4. Install the pistons. See INSTALLATION .
    Connecting rod bolt Stage 1-5 44 -
    Stage 2-20 177 15
    Stage 3-90 Degrees Stage 3-90 Degrees Stage 3-90 Degrees
    Fig 4: Oil Pump
    GC0066233Courtesy of CHRYSLER LLC
  5. Install the oil pump. See INSTALLATION .
  6. Install the oil pump chain.
    Fig 5: Windage Tray
    GC0066232Courtesy of CHRYSLER LLC
  7. Install the windage tray.
    Fig 6: Upper Oil Pan Bolts
    GC0066231Courtesy of CHRYSLER LLC
  8. Install the upper oil pan. See INSTALLATION .
    Fig 7: Lower Oil Pan
    GC0066238Courtesy of CHRYSLER LLC
  9. Install the lower oil pan. See INSTALLATION .
    Fig 8: Engine Front Cover Bolts
    GC0066230Courtesy of CHRYSLER LLC
  10. Install the front engine cover. See INSTALLATION .
    Fig 9: Cylinder Head Components
    GC0066189Courtesy of CHRYSLER LLC
  11. Install the cylinder heads. See INSTALLATION .
    Fig 10: Flywheel
    GC0066229Courtesy of CHRYSLER LLC
  12. Install the flexplate. See INSTALLATION . .
    Fig 11: Engine Lift
    GC0066184Courtesy of CHRYSLER LLC
  13. Install the engine. See INSTALLATION .
  14. Fill the engine oil.
  15. Fill the coolant.
  16. Connect the battery.
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