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Removal - Engine

WARNING: This page is about a different variant/trim than selected.
Fig 1: Removing/Installing Engine Covers
GC0040317Courtesy of CHRYSLER LLC
  1. Remove the engine covers (1).
  2. Perform the Fuel System Pressure Release procedure. Refer to STANDARD PROCEDURE .
  3. Disconnect the battery negative cable.
  4. Remove the air cleaner assembly and duct work. Refer to REMOVAL .
  5. Remove the cowl top panel. Refer to REMOVAL .
  6. Drain cooling system. Refer to STANDARD PROCEDURE .
  7. Remove the coolant recovery container. Refer to REMOVAL .
  8. Remove the accessory drive belt. Refer to REMOVAL .
  9. Remove radiator fan. Refer to REMOVAL .
    Fig 2: Locating A/CV Compressor
    GC0040313Courtesy of CHRYSLER LLC
  10. Remove the A/C compressor (3). See 5.7L/6.1L ENGINES .
  11. Remove the A/C suction line. See REMOVAL .
  12. Remove the A/C liquid line from extension lines and set aside. See REMOVAL .
  13. Remove the A/C discharge line at compressor and set aside. See LINE-A/C DISCHARGE . .
    Fig 3: Generator Support Bracket
    GC0040315Courtesy of CHRYSLER LLC
  14. Remove the generator support bracket (1).
    Fig 4: Generator
    GC0040314Courtesy of CHRYSLER LLC
  15. Remove the upper and lower radiator hoses.
  16. Remove the right and left knock sensors.
  17. Disconnect all oxygen sensors.
  18. Remove the oil temperature sensor connector.
  19. Remove the oil pressure sensor connector.
  20. Remove the camshaft position sensor connector.
  21. Remove generator (2). Refer to REMOVAL .
    Fig 5: Heater Hose Supply
    GC0040312Courtesy of CHRYSLER LLC
    1 - Heater Hose
    2 - Clamp
    3 - Tube
  22. Connect the right side heater hose (1).
    Fig 6: Heater Hose Return
    GC0040311Courtesy of CHRYSLER LLC
    1 - Heater Hose
    2 - Clamp
    3 - Tube
  23. Remove the fuel injector connectors.
  24. Remove the map sensor connector.
  25. Remove the coolant temp sensor connector. Refer to REMOVAL .
  26. Remove the ignition coil connectors.
  27. Remove the diode connector and ground.
  28. Remove the intake manifold and IAFM as an assembly. Refer to REMOVAL .
  29. Remove the ground wires from the rear of each cylinder head.
  30. Connect the left side heater hose (1).
    Fig 7: Front Belly Pan
    GC0040316Courtesy of CHRYSLER LLC
    NOTE: It is not necessary to disconnect P/S hoses from pump, for P/S pump removal.
  31. Remove the power steering pump and set aside. Refer to REMOVAL .
  32. Disconnect the fuel supply line. Refer to STANDARD PROCEDURE .
  33. Remove the right and left side engine wiring harness, and set aside.
  34. Raise and support the vehicle on a hoist and drain the engine oil.
  35. Remove the crankshaft position sensor connector.
  36. Remove the belly pan (2). Refer to REMOVAL .
  37. Remove engine front mount to frame nuts.
    Fig 8: Starter R+I
    GC0040318Courtesy of CHRYSLER LLC
    1 - STARTER
    2 - BOLT
    3 - NUT
    4 - HEAT SHIELD
  38. Disconnect the transmission oil cooler lines from their retainers at the oil pan bolts.
  39. Disconnect exhaust pipe at manifolds. Refer to REMOVAL .
  40. Disconnect the starter wires. Remove starter motor (1). Refer to REMOVAL .
    Fig 9: Remove Torque Converter Access Cover
    GC0040309Courtesy of CHRYSLER LLC
    1 - ACCESS COVER
    2 - BOLT
  41. Remove the torque converter access cover (1).
    Fig 10: Torque Converter Bolts
    GC0040306Courtesy of CHRYSLER LLC
    1 - Bolts
  42. Remove drive plate to converter bolts (1). Refer to REMOVAL .
    Fig 11: Remove Transmission To Oil Pan Bolts
    GC0040308Courtesy of CHRYSLER LLC
    1 - BOLTS
    2 - ENGINE OIL PAN
    3 - TRANSMISSION
  43. Remove the transmission to oil pan bolts (1). Refer to REMOVAL .
    Fig 12: Remove Transmission to Engine Bolts
    GC0040307Courtesy of CHRYSLER LLC
    1 - ENGINE
    2 - BOLTS
    3 - TRANSMISSION
  44. Remove transmission bell housing to engine block bolts (2). Refer to REMOVAL .
    Fig 13: Engine Lift Fixture & Adapter
    GC0040310Courtesy of CHRYSLER LLC
    1 - Bolts
    2 - Engine Lift Fixture
    3 - Adapter Bolt
    4 - Adapter
    5 - Adapter Nut
  45. Lower the vehicle.
  46. Remove the left coolant tube.
    NOTE: Do not use air tools to install engine lift fixture.
  47. Install engine lift fixture (2), special tool # 8984 and 8984-UPD (4).
  48. Separate engine from transmission, remove engine from vehicle, and install engine assembly on a repair stand.
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