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Home >> Chrysler >> 2007 >> 300 Limited, AWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 3 (5.7L Engine (Service Information)) >> Removal - Engine

Removal - Engine

WARNING: This page is about a different variant/trim than selected.
Fig 1: Engine Cover
GC0004015Courtesy of CHRYSLER LLC
1 - Engine Cover
2 - Attaching Studs
  1. Remove the engine cover (1).
  2. Perform the Fuel System Pressure Release procedure. Refer to STANDARD PROCEDURE .
  3. Disconnect the battery negative cable.
  4. Remove the air cleaner resonator and duct work as an assembly.
  5. Remove the cowl top panel. Refer to REMOVAL .
  6. Drain cooling system. Refer to STANDARD PROCEDURE .
  7. Remove the accessory drive belt. Refer to 5.7L/6.1L .
  8. Remove radiator fan shroud. Refer to REMOVAL .
    Fig 2: A/C Compressor Mounting - 5.7L
    GC0015492Courtesy of CHRYSLER LLC
  9. Remove the A/C compressor (3) with the lines attached. Secure compressor out of the way.
    Fig 3: Generator Support Bracket - 5.7L
    GC0015494Courtesy of CHRYSLER LLC
  10. Remove the generator support bracket (1).
    Fig 4: Generator Mounting - 5.7L
    GC0015493Courtesy of CHRYSLER LLC
  11. Remove generator (2). Refer to REMOVAL .
    Fig 5: Heater Supply Hose
    GC0015491Courtesy of CHRYSLER LLC
    1 - Heater Hose
    2 - Clamp
    3 - Tube
    Fig 6: Heater Hose Return
    GC0015490Courtesy of CHRYSLER LLC
    1 - Heater Hose
    2 - Clamp
    3 - Tube
  12. Remove the intake manifold and IAFM as an assembly. Refer to MANIFOLD - INTAKE .
  13. Remove the ground wires from the rear of each cylinder head.
  14. Disconnect the heater hoses (1).
    Fig 7: Front Belly Pan
    GC0015496Courtesy of CHRYSLER LLC
    NOTE: It is not necessary to disconnect P/S hoses from pump, for P/S pump removal.
  15. Remove the power steering pump and set aside.
  16. Disconnect the fuel supply line. Refer to STANDARD PROCEDURE .
  17. Raise and support the vehicle on a hoist and drain the engine oil.
  18. Remove the belly pan (2). Refer to REMOVAL .
    Fig 8: Left Drive Axle & Intermediate Shaft
    GC0014186Courtesy of CHRYSLER LLC
  19. Remove engine front mount to frame nuts.
  20. FOR AWD ONLY  - Mark the front driveshaft to the flange at both ends to ensure correct installation.
  21. FOR AWD ONLY  - Remove front drive shaft fasteners from the differential and transfer case. Remove the driveshaft from the vehicle.
  22. FOR AWD ONLY  - Remove the left (2) and right front drive axles.
    Fig 9: Front Drive Axle Housing
    GC0014191Courtesy of CHRYSLER LLC
  23. FOR AWD ONLY  - Remove the differential support bracket (1) from the differential to the engine block.
    Fig 10: Front Drive Axle Assembly
    GC0015497Courtesy of CHRYSLER LLC
    1 - LEFT FRONT DRIVE AXLE
    2 - INTERMEDIATE SHAFT
    3 - OIL PAN
    4 - FRONT DRIVE AXLE HOUSING
  24. FOR AWD ONLY  - Unbolt the differential (4) from the oil pan (3).
  25. FOR AWD ONLY  - Rotate the differential (4) so the drive flange is facing forward and the oil pan side is facing up. Remove the differential out through the opening at the rear of the cradle.
    Fig 11: Front Drive Axle Assembly
    GC0015497Courtesy of CHRYSLER LLC
    1 - LEFT FRONT DRIVE AXLE
    2 - INTERMEDIATE SHAFT
    3 - OIL PAN
    4 - FRONT DRIVE AXLE HOUSING
  26. FOR AWD ONLY  - Remove the intermediate shaft (2) from the oil pan (3).
    Fig 12: Relocate Starter
    GC0015495Courtesy of CHRYSLER LLC
    1 - STARTER
    2 -BOLTS
  27. Disconnect the transmission oil cooler lines from their retainers at the oil pan bolts.
  28. Disconnect exhaust pipe at manifolds.
  29. Disconnect the starter wires. Remove starter motor (1). Refer to REMOVAL .
    Fig 13: Removing Torque Converter Access Cover
    GC0015489Courtesy of CHRYSLER LLC
    1 - ACCESS COVER
    2 - BOLT
  30. Remove the torque converter access cover (1).
    Fig 14: Torque Converter Bolts
    GC0015486Courtesy of CHRYSLER LLC
    1 - Bolts
  31. Remove drive plate to converter bolts (1).
    Fig 15: Removing Transmission to Oil Pan Bolts
    GC0015488Courtesy of CHRYSLER LLC
    1 - BOLTS
    2 - ENGINE OIL PAN
    3 - TRANSMISSION
    Fig 16: Remove/Install Transmission to Engine Bolts
    GC0015487Courtesy of CHRYSLER LLC
    1 - ENGINE
    2 - BOLTS
    3 - TRANSMISSION
  32. Remove transmission bell housing to engine block bolts (2).
    Fig 17: Engine Lift Fixture And Adapter
    GC0015474Courtesy of CHRYSLER LLC
    1 - Bolts
    2 - Engine Lift Fixture
    3 - Adapter Bolt
    4 - Adapter
    5 - Adapter Nut
  33. Lower the vehicle.
  34. Install engine lift fixture (2), special tool # 8984 and 8984-UPD (4).
  35. Separate engine from transmission, remove engine from vehicle, and install engine assembly on a repair stand.