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Valve Body: Assembly

Fig 1: Locating Springs & Valves
GC0000875Courtesy of DAIMLERCHRYSLER CORP.
1 - VALVE BODY 5 - MANUAL VALVE
2 - T/C REGULATOR VALVE 6 - CONVERTER CLUTCH SWITCH VALVE
3 - L/R SWITCH VALVE 7 - SOLENOID SWITCH VALVE
4 - CONVERTER CLUTCH CONTROL VALVE 8 - REGULATOR VALVE
NOTE: If valve body assembly is reconditioned, the PCM/TCM Quick Learn Procedure must be performed. (Refer to STANDARD PROCEDURE )
  1. Install valves and springs. See Fig 1.
    Fig 2: Removing/Installing Regulator Valve Spring Retainer Using Tool 6302
    GC0000892Courtesy of DAIMLERCHRYSLER CORP.
    1 - REMOVER/INSTALLER 6302
    2 - RETAINER
  2. Install regulator valve spring retainer (2). See Fig 2using remover/installer 6302 (1).
    Fig 3: Removing/Installing Dual Retainer Plate Using Tool 6301
    GC0000891Courtesy of DAIMLERCHRYSLER CORP.
    1 - REMOVER/INSTALLER 6301
    2 - RETAINER
  3. Install dual retainer plate (2) using remover/installer 6301 (1). See Fig 3.
    Fig 4: Valve Retainer Locations
    GC0000895Courtesy of DAIMLERCHRYSLER CORP.
    1 - RETAINER
    2 - RETAINER
  4. Verify that all retainers are installed (1,2). See Fig 4. Retainers should be flush or below valve body surface.
    Fig 5: Check Ball Location
    GC0000890Courtesy of DAIMLERCHRYSLER CORP.
    1 - (#4) BALL CHECK LOCATION
    2 - (#2) BALL CHECK LOCATION
    3 - RETAINER
    4 - (#3) BALL CHECK LOCATION
    5 - LOW/REVERSE SWITCH VALVE
    6 - T/C LIMIT VALVE
  5. Install check balls into position (1,2 and 4). See Fig 5. If necessary, secure them with petrolatum or transmission assembly gel for assembly ease.
    Fig 6: Removing/Installing Thermal Valve
    GC0000889Courtesy of DAIMLERCHRYSLER CORP.
    1 - THERMAL VALVE
  6. Install thermal valve (1) into transfer plate. See Fig 6.
    Fig 7: Removing/Installing Separator Plate
    GC0000888Courtesy of DAIMLERCHRYSLER CORP.
    1 - SEPARATOR PLATE
    2 - VALVE BODY
  7. Install separator plate (1) to valve body (2). See Fig 7.
    Fig 8: Removing/Installing Overdrive Clutch (No. 5) Check Valve
    GC0000887Courtesy of DAIMLERCHRYSLER CORP.
    1 - OVERDRIVE CLUTCH (#5) CHECK VALVE
  8. Install the overdrive clutch (#5) check valve (1). See Fig 8to separator plate.
    Fig 9: Removing/Installing Oil Screen
    GC0000886Courtesy of DAIMLERCHRYSLER CORP.
    1 - OIL SCREEN
  9. Install oil screen (1). See Fig 9to separator plate.
    Fig 10: Removing/Installing Transfer Plate
    GC0000885Courtesy of DAIMLERCHRYSLER CORP.
    1 - TRANSFER PLATE
  10. Install transfer plate (1). See Fig 10to valve body and separator plate. Make sure oil screen and #5 check valve do not bind.
    Fig 11: Removing/Installing Valve Body to Transfer Plate Screws
    GC0000884Courtesy of DAIMLERCHRYSLER CORP.
    1 - SCREW (24)
    2 - TRANSFER PLATE
    3 - VALVE BODY
  11. Install twenty-four transfer plate to valve body screws (1) and torque to 5 N.m (45 in. lbs.). See Fig 11.
    Fig 12: 2/4 Accumulator Assembly
    GC0000883Courtesy of DAIMLERCHRYSLER CORP.
    1 - VALVE BODY
    2 - RETAINER PLATE
    3 - DETENT SPRING
    4 - SPRINGS
    5 - SEALS
    6 - PISTON
  12. Install 2/4 Accumulator components (2,3,4,5 and 6). See Fig 12.
    Fig 13: 2/4 Accumulator Retaining Plate
    GC0000882Courtesy of DAIMLERCHRYSLER CORP.
    1 - 2-4 ACCUMULATOR RETAINING PLATE
    2 - DETENT SPRING
  13. Torque 2/4 Accumulator retainer (1) to 5 N.m (45 in. lbs.). See Fig 13.
    Fig 14: Manual Shaft/Rooster Comb and Transmission Range Sensor
    GC0000881Courtesy of DAIMLERCHRYSLER CORP.
    1 - TRANSMISSION RANGE SENSOR
    2 - MANUAL SHAFT / ROOSTER COMB
    3 - ROOSTER COMB
  14. Install Manual Shaft/Rooster Comb (3) and Transmission Range Sensor (1). See Fig 14.
    Fig 15: Removing/Installing Transmission Range Sensor
    GC0000874Courtesy of DAIMLERCHRYSLER CORP.
    1 - TRANSMISSION RANGE SENSOR
    2 - MANUAL VALVE CONTROL PIN
    3 - RETAINING SCREW
  15. Make sure Manual Valve control pin (2) is contained within the rooster comb slot. Install Transmission Range Sensor retaining screw (3) and torque to 5 N.m (45 in. lbs.). See Fig 15.
    Fig 16: Manual Shaft Seal
    GC0000880Courtesy of DAIMLERCHRYSLER CORP.
    1 - SEAL
    2 - MANUAL SHAFT
  16. Install manual shaft seal (1). See Fig 16.
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