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INA Decoupler

WARNING: This page is about a different car, the 2006 Dodge Sprinter. However, it is still accessible from the selected car via links, so may be relevant.
  1. Thread decoupler pulley onto generator shaft by hand (right-hand threads).
  2. Position Special Tool #8823 (VM.1048) into decoupler. See Figure.
  3. Determine if end of generator shaft is hex shaped or is splined. See Figure and Figure. If hex is used, insert a 10MM deep socket into tool #8823 (VM.1048). See Fig 1. If splined, insert a 5/16" 6-point hex driver, or a 10MM 12-point triple square driver into tool #8823 (VM.1048). See Fig 2.
  4. Do not use an adjustable, ratcheting "click type" torque wrench. Most "click type" wrenches will only allow torque to be applied in a clockwise rotation. Use a dial-type or beam-type wrench.  Tighten in counter-clockwise rotation, see Fig 1 or Fig 2. Refer to SPECIFICATIONS .
  5. Install accessory drive belt, and generator. Refer to REMOVAL .
  6. Connect negative battery cable.
Fig 1: Decoupler Installation (INA-Hex)
GC0026379Courtesy of DAIMLERCHRYSLER CORP.
1 - 10MM DEEP SOCKET
2 - TOOL # 8823 (VM.1048)
Fig 2: Decoupler Installation (INA Splined)
GC0026380Courtesy of DAIMLERCHRYSLER CORP.
1 - DRIVER
2 - TOOL # 8823 (VM.1048)
3 - BACKUP WRENCH