Fuel Tank: Installation
WARNING: This page is about a different car, the 2006 Dodge Sprinter. However, it is still accessible from the selected car via links, so may be relevant.
- If fuel cooler lines are to be installed, use special pliers #9539. See Fig 2 and Fig 3.
- If fuel tank is to be replaced, install fuel pump module into tank. Refer to FUEL PUMP MODULE Removal/Installation procedures.
- Position fuel tank to hydraulic jack.
- Raise tank until positioned near body.
- Connect fuel pump module electrical connector at top of tank.
- Connect fuel supply and return lines.
- Continue raising tank while guiding fill hose into body. Raise tank until positioned snug to body.
- Install and position both fuel tank support straps (7) to mounting bolts (1). See Fig 1.
- Install 2 fuel tank strap nuts (8). Refer to TORQUE SPECIFICATIONS.
- Remove hydraulic jack.
- Connect fill and vent hoses to body. Install ground wire to fill hose.
- Lower vehicle.
- Fill fuel tank with fuel.
- Start engine and check for fuel leaks near top of module.
| 1 - Strap Bolts (2) |
| 2 - Hose (not with all engines) |
| 3 - Fuel Outlet Line |
| 4 - Fuel Return Line |
| 5 - Plug |
| 6 - Fuel Tank |
| 7 - Tank Straps (2) |
| 8 - Nuts (2) |
| 9 - Filler Tube |
| 10 - Vent Hose |
| 11 - Hose |
| 12 - Clamps |
| 13 - Cushioning Material |
| 14 - Two-Way Valve |
| 1 - Expansion Tank |
| 2 - Top of Tank |
| 3 - Thermostat (Preheating Valve) |
| 4 - Cooler Lines |
| 5 - Connecting Hoses/Clamps |