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Fuel Rail Pressure Sensor: Installation

WARNING: This page is about a different car, the 2006 Dodge Sprinter. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the sealing ring onto the sensor and screw the fuel pressure sensor into the fuel rail.
  2. Tighten the senor to 60 N.m (44 ft. lbs.), back it off 90 degrees and retighten to 80 N.m (59 ft. lbs.). See Figure.
  3. Connect the sensor wiring harness connector.
    CAUTION: Care must be taken when installing the engine cover. Assure the proper routing of the fuel injector return fuel hose to the banjo bolt fitting in the left rear corner of the cover. Failure to do so may pinch or damage the hose causing fuel leakage or a driveability concern.
  4. (Refer to FUEL SYSTEM - WARNING) . Start engine, allow to run for a few minutes, turn the engine off and inspect for leaks.
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