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HVAC Housing: Installation: Notes

WARNING: This page is about a different car, the 2006 Chrysler Crossfire. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: View Of Fresh Air, Recirculation Switchover Valve & Vacuum Reservoir Connectors
GC0033546Courtesy of DAIMLERCHRYSLER CORP.
  1. Install the HVAC housing to the vehicle.
  2. Install any wiring harnesses associated with the HVAC housing with nylon ties in their respected routing positions.
  3. Connect the harness connector (1) to the fresh air/recirculating air flap switchover valve located on the right side of the heater housing.
    Fig 2: Locating Evaporator Temperature Sensor
    GC0033543Courtesy of DAIMLERCHRYSLER CORP.
  4. Install the harness connector on heater core temperature sensor located on the front of the HVAC housing. Then install the evaporator temperature sensor (1) to the HVAC case.
    CAUTION: To avoid any damage to the vehicle a helper may be required to aid in the removal of the instrument panel support.
  5. Install the instrument panel support to the vehicle.
    Fig 3: Removing/Installing Instrument Panel Support Bolts
    GC0033557Courtesy of DAIMLERCHRYSLER CORP.
  6. Install the bolts (1) attaching the instrument panel support to the A-pillars.
    Fig 4: View Of Fresh Air, Recirculation Switchover Valve & Vacuum Reservoir Connectors
    GC0033546Courtesy of DAIMLERCHRYSLER CORP.
  7. Connect the connectors (1) to the vacuum reservoir switch over valve.
    Fig 5: Removing/Installing Instrument Panel Support Bolts
    GC0033558Courtesy of DAIMLERCHRYSLER CORP.
  8. Install the bolts (1) attaching the instrument panel support to the front of the vehicle bulkhead.
    Fig 6: Removing/Installing Heater Case Nuts
    GC0033559Courtesy of DAIMLERCHRYSLER CORP.
  9. Install the nuts to the instrument panel support attaching it to the body transmission tunnel.
  10. Install the nuts on the heater housing (1) attaching it to the instrument panel support.
  11. Install the heater ducts on left and right side of the instrument panel support.
    Fig 7: Removing/Installing Passenger Airbag Module Harness Connector
    GC0033560Courtesy of DAIMLERCHRYSLER CORP.
  12. Install the harness connector (1) on passenger airbag module.
    Fig 8: Removing/Installing Upper Bolts
    GC0032381Courtesy of DAIMLERCHRYSLER CORP.
  13. Locate the steering column to its mounting position on the instrument panel support.
  14. Install the bolts and nuts (1) attaching the steering column to the instrument panel support.
    Fig 9: Removing/Installing Harness Connectors Or Electric Leads On Body Transmission Tunnel
    GC0033561Courtesy of DAIMLERCHRYSLER CORP.
  15. Install the connection (1) for electric leads on body tunnel.
  16. Install all of the wiring harnesses to their respected routing positions attaching them with nylon ties on the instrument panel support.
    Fig 10: Identifying SKREEM Harness Connectors
    GC0033562Courtesy of DAIMLERCHRYSLER CORP.
  17. Install the Sentry Key Remote Entry Module (SKREM) by:
    1. Connecting the 2-pin CAN harness connector to the SKREM module.
    2. Connecting the 2-pin harness connector for the transponder coil.
    3. Connecting the 18-pin connector.
    4. Installing the SKREM control module to the base plate.
  18. Install instrument cluster holder to the vehicle then install the nuts for the instrument cluster holder.
  19. Install the green insulating mats.
    Fig 11: Removing/Installing Top Section Of Instrument Panel
    GC0033265Courtesy of DAIMLERCHRYSLER CORP.
  20. Install the instrument panel top section (1). (Refer to BODY/INSTRUMENT PANEL/INSTRUMENT PANEL ASSEMBLY - INSTALLATION) .
    Fig 12: Identifying Cluster Cover & Lower Panel
    GC0032410Courtesy of DAIMLERCHRYSLER CORP.
  21. Install the left lower instrument panel (2). (Refer to BODY/INSTRUMENT PANEL/INSTRUMENT PANEL ASSEMBLY - INSTALLATION) .
    Fig 13: Removing/Installing Lower Right Instrument Panel
    GC0033277Courtesy of DAIMLERCHRYSLER CORP.
  22. Install the lower right instrument panel (2). (Refer to BODY/INSTRUMENT PANEL/INSTRUMENT PANEL ASSEMBLY - INSTALLATION) .
    Fig 14: Identifying Instrument Cluster Cover
    GC0032376Courtesy of DAIMLERCHRYSLER CORP.
  23. Install the instrument cluster cover (1). (Refer to ELECTRICAL/INSTRUMENT CLUSTER - INSTALLATION) .
    Fig 15: Locating Two Hot Water Hose Clamps
    GC0033563Courtesy of DAIMLERCHRYSLER CORP.
  24. Install the two hot water hoses (1) then install the two hot water hose clamps to hot water hoses located on the right side of the bulkhead.
    Fig 16: Locating Hot Water Hose Clamp
    GC0033564Courtesy of DAIMLERCHRYSLER CORP.
  25. Install the hot water hose (1) the install the hot water hose clamp located inboard to the brake booster on the bulkhead.
  26. If the heater core is being replaced, flush the cooling system (Refer to REVERSE FLUSHING ).
  27. Fill the coolant to the engine cooling system. (Refer to COOLING/ENGINE/COOLANT - STANDARD PROCEDURE) .
  28. Connect the negative battery cable.
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