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HVAC Housing: Assembly

WARNING: This page is about a different car, the 2006 Dodge Viper. However, it is still accessible from the selected car via links, so may be relevant.
  1. Position the upper HVAC housing to the lower housing. During assembly, be certain of the following:
    • That each of the door pivot shaft ends are properly engaged in there pivot holes.
    • That the evaporator drain opening is clean and the evaporator seal is properly installed.
  2. Install the screws that secure the upper and lower HVAC housing halves to each other. Tighten the screws to 2 N.m (17 in. lbs.).
  3. Install the foam seals on the heater core and evaporator coil tubes.
  4. If removed, install the blower motor resistor (Refer to HEATING & AIR CONDITIONING/CONTROLS/BLOWER MOTOR RESISTOR - INSTALLATION) .
  5. If removed, install the blower motor (Refer to HEATING & AIR CONDITIONING/DISTRIBUTION/BLOWER MOTOR - INSTALLATION) .
  6. Install the HVAC wire harness. Make sure the wires are routed through all wiring retainers.
  7. Connect the wire harness to the blower motor, blower motor resistor and each actuator.
  8. Install the HVAC housing (Refer to HEATING & AIR CONDITIONING/DISTRIBUTION/HVAC HOUSING - INSTALLATION) .
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