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Starter Motor: Installation: 3.8L

Fig 1: Installing Cardboard
GC0002327Courtesy of DAIMLERCHRYSLER CORP.
  1. Place a piece of cardboard in front radiator core, to keep from damaging the radiator. See Fig 1.
    Fig 2: Removing/Installing Starter
    GC0002329Courtesy of DAIMLERCHRYSLER CORP.
  2. Place starter on lower crossmember. See Fig 2.
    Fig 3: Solenoid Connector
    GC0002328Courtesy of DAIMLERCHRYSLER CORP.
  3. Connect the starter solenoid connector to starter. See Fig 3.
    Fig 4: Dust Shield
    GC0002330Courtesy of DAIMLERCHRYSLER CORP.
  4. Install dust shield on nose of starter, make sure of proper orientation. See Fig 4.
    Fig 5: Starter Upper & Middle Bolt
    GC0002322Courtesy of DAIMLERCHRYSLER CORP.
  5. Loose install the upper mounting bolt.
  6. Loose install the middle starter bolt. See Fig 5.
    Fig 6: Lower Starter Bolt Removed
    GC0002323Courtesy of DAIMLERCHRYSLER CORP.
  7. Loose install the lower starter bolt, tighten 3 bolts to 47 N.m (35 ft. lbs.). See Fig 6.
    Fig 7: Oil Cooler Line
    GC0002326Courtesy of DAIMLERCHRYSLER CORP.
  8. Install oil cooler bracket bolt and tighten. See Fig 7.
    Fig 8: Module Retaining Clip
    GC0002321Courtesy of DAIMLERCHRYSLER CORP.
  9. Install fan module.
  10. Install fan module clip. See Fig 8.
    Fig 9: Fan Module Connectors
    GC0002320Courtesy of DAIMLERCHRYSLER CORP.
  11. Connect and lock electrical connectors to fans.
  12. Install wiring clips. See Fig 9.
    Fig 10: Locating Battery Cable at Starter
    GC0002325Courtesy of DAIMLERCHRYSLER CORP.
  13. Install battery connector to starter. See Fig 10.
    Fig 11: Starter Battery Cable Connection
    GC0002324Courtesy of DAIMLERCHRYSLER CORP.
  14. Tighten cable nut to 11.3 N.m (100 ins. lbs.). See Fig 11.
    Fig 12: Speed Control Servo
    GC0002319Courtesy of DAIMLERCHRYSLER CORP.
  15. Connect the electrical connector and lock connector to servo.
  16. Connect vacuum line to servo.
  17. Install servo to crossmember and tighten bolt. See Fig 12.
    Fig 13: Battery Connection
    GC0002318Courtesy of DAIMLERCHRYSLER CORP.
  18. Connect negative battery cable. See Fig 13.