Fuel Rail: Installation: 3.5L

Fig 1: Fuel Injector O-Ring

Courtesy of DAIMLERCHRYSLER CORP.

Lightly lubricate the fuel injector O-rings with a couple drops of clean engine oil. See Fig 1.
Install retaining clips on fuel injectors.

Fig 2: Installing Fuel Injector
Courtesy of DAIMLERCHRYSLER CORP.
Push injectors into fuel injector rail until clips are in the correct position. See Fig 2.
Position fuel rail over cylinder heads, and push rail into place. Tighten fuel rail mounting bolts to 28 N.m (250 in. lbs.) torque.

Fig 3: Fuel Line Quick Connector
Courtesy of DAIMLERCHRYSLER CORP.
Connect the fuel supply tube quick connect fitting to the fuel rail. See Fig 3.

Fig 4: Fuel Rail
Courtesy of DAIMLERCHRYSLER CORP.
Connect and lock the electrical connectors to the fuel injectors. See Fig 4.
Install intake manifold plenum, (Refer to ENGINE/MANIFOLDS/INTAKE MANIFOLD - INSTALLATION) - 3.5L, (Refer to ENGINE/MANIFOLDS/INTAKE MANIFOLD/UPPER - INSTALLATION) - 3.8L .
Connect negative cable to battery.