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LHD

Fig 1: View Of Interlock Switch & Upstop Switches At Pedal Bracket
GC0019783Courtesy of DAIMLERCHRYSLER CORP.
1 - UPSTOP SWITCH (IF EQUIPPED)
2 - INTERLOCK SWITCH
3 - CLUTCH PEDAL
4 - CONNECTOR
NOTE: Proper switch harness routing is critical to switch durability. Note the harness routing and location of fasteners intended to keep wires from contacting pedals.
  1. Install switches (1,2) into the pedal bracket assembly. Route harness as was prior to removal. See Fig 1.
    Fig 2: Removing/Installing Brake/Clutch Pedal Assembly
    GC0019782Courtesy of DAIMLERCHRYSLER CORP.
    1 - CLUTCH/BRAKE PEDAL ASSEMBLY
    2 - INTERLOCK/UPSTOP SWITCH CONNECTOR
  2. Install clutch and brake pedals to pedal bracket, and install pivot shaft and nut. Torque pivot shaft nut to 42 N.m (31 ft. lbs.).
  3. Install brake/clutch pedal bracket assembly (1) into position. Install and tighten brake booster mounting nuts to 34 N.m (300 in. lbs.). Install and tighten pedal bracket-to-instrument panel nuts to 34 N.m (300 in. lbs.). See Fig 2.
    Fig 3: Brake Booster Mounting Nuts and Rod Retaining Clip
    GC0019781Courtesy of DAIMLERCHRYSLER CORP.
    1 - CLIP
    2 - BOOSTER MOUNTING NUTS
    3 - BOOSTER MOUNTING NUTS
  4. Install new stop lamp switch. Refer to Stop Lamp Switch Removal and Installation under PEDAL .
  5. Connect brake booster rod to brake pedal. Install retainer clip (1). See Fig 3.
    Fig 4: Locating Clutch Master Cylinder Pushrod Adjustment Screw
    GC0022826Courtesy of DAIMLERCHRYSLER CORP.
    1 - ADJUSTMENT SCREW
  6. Loosen adjustment screw (1) on clutch master cylinder pushrod. See Fig 4.Gently  lift clutch pedal upwards. Raising pedal with excessive force can damage the pedal upstop, causing excessive pedal travel. 
    NOTE: Inspect plastic retainer upon removal. If retainer is damaged in any way (broken/cracked), it MUST be replaced.
  7. Connect clutch master cylinder pushrod to pedal pin and torque adjustment screw to 6 N.m (55 in. lbs.).
  8. Connect interlock/upstop and stop lamp switch connectors.
    Fig 5: Lower Instrument Panel Bezel
    G04241533Courtesy of DAIMLERCHRYSLER CORP.
  9. Install left lower instrument panel bezel (2). See Fig 5.
  10. Connect battery negative cable.
  11. Verify proper switch operation.
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