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2.2L Diesel Engine

Fig 1: Thermostat And Sensors (2.2L Diesel Engine)
GC0040988Courtesy of DAIMLERCHRYSLER CORP.
1 - FUEL RAIL
2 - EGR VALVE
3 - POWER STEERING PUMP
4 - GENERATOR
5 - COOLANT TEMPERATURE SENSOR
6 - THERMOSTAT HOUSING
7 - FUEL RAIL PRESSURE SENSOR
WARNING: Risk of injury to skin and eyes from scalding with hot coolant. Risk of poisoning from swallowing coolant. Do not open cooling system unless coolant temperature is below 90° C (194°F). Open cap slowly to release pressure. Store coolant in suitable and appropriately marked container. Wear protective gloves, clothes and eye wear.
  1. Position and install coolant temperature sensor (5). See Figure.
  2. Connect coolant temperature sensor (5) electrical connector.
    Fig 2: Engine Coolant Temperature Sensor
    GC0040987Courtesy of DAIMLERCHRYSLER CORP.
    1 - RETAINING CLAMP
    2 - ENGINE COOLANT TEMPERATURE SENSOR
  3. Refill coolant system to proper level with proper mixture of coolant, (Refer to COOLING/ENGINE/COOLANT - STANDARD PROCEDURE) .
  4. Install engine cover.
  5. Connect negative battery cable.
    WARNING: Use extreme caution when engine is operating. Do not stand in a direct line with fan. Do not put your hands near pulleys, belts or fan. Do not wear loose clothes.
  6. Start engine and inspect for leaks.