2.2L Diesel

Fig 1: Radiator Air Seals

Courtesy of DAIMLERCHRYSLER CORP.

1 - A/C CONDENSER

2 - SIDE AIR SEALS

3 - LOWER AIR SEAL

NOTE: Care must be taken not to damage the radiator cooling fins and tubes during installation.

Lower radiator into mounting position and reconnect charge air cooler to radiator. Torque bolts to 8N.m (70 lbs. in.).

Fig 2: Radiator Fan Shroud - Mounting

Courtesy of DAIMLERCHRYSLER CORP.

1 - RADIATOR FAN SHROUD

2 - SCREWS

3 - SCREWS

Position A/C condenser against radiator. Hand start lower fasteners.

Fig 3: Cooling Module

Courtesy of DAIMLERCHRYSLER CORP.

1 - UPPER RADIATOR CROSSMEMBER

2 - COOLING MODULE

3 - RADIATOR FAN CONNECTOR

4 - LOWER RADIATOR CROSSMEMBER

Install radiator fan/shroud assembly. Hand start upper fasteners and remaining side fasteners that hold AC condenser.
Raise vehicle on hoist.
Connect charge air cooler hoses.
Install two remaining lower radiator fan shroud fasteners to radiator. Torque fasteners to 6 N.m (55 in. lbs.).
If equipped, install fasteners attaching transmission oil cooler to radiator. Torque fasteners to 8 N.m (70 in. lbs.).
Connect lower radiator hose. Align the hose and position the clamp so it will not interfere with engine components.
Connect the radiator fan motor electrical connector (3).
Close radiator draincock.
Lower vehicle.
Torque radiator fan shroud fasteners to 6 N.m (55 in. lbs.).
Torque AC condenser fasteners to 8 N.m (70 in. lbs.).
Install upper radiator hose. Align the hose and position the clamp to prevent interference with the engine or hood.
Install upper radiator support crossmember, (Refer to BODY/EXTERIOR/RADIATOR CROSSMEMBER - INSTALLATION) .
Install grille, (Refer to BODY/EXTERIOR/GRILLE - INSTALLATION) .
Install air cleaner housing assembly.
Fill cooling system with appropriate coolant, (Refer to COOLING/ENGINE/COOLANT - STANDARD PROCEDURE) .
Connect negative battery cable.
Operate engine until it reaches normal operating temperature. Check cooling system for correct fluid level.
Install engine cover.