1.6L Engine

Fig 1: Air Seals

Courtesy of DAIMLERCHRYSLER CORP.

1 - A/C CONDENSER

2 - SIDE AIR SEALS

3 - LOWER AIR SEAL

Position A/C condenser against radiator. Hand start lower fasteners.

Fig 2: Radiator

Courtesy of DAIMLERCHRYSLER CORP.

1 - OVERFLOW HOSE

2 - UPPER RADIATOR HOSE

3 - RADIATOR ASSEMBLY

Install radiator fan/shroud assembly. Hand start upper fasteners and remaining side fasteners that hold AC condenser also.
Raise vehicle on hoist.
Connect the lower air seal to the side air seals.

Install two remaining lower radiator fan shroud fasteners to radiator. Torque fasteners to 6 N.m (55 in. lbs.).

Fig 3: Cooling Module

Courtesy of DAIMLERCHRYSLER CORP.

1 - UPPER RADIATOR CROSSMEMBER

2 - COOLING MODULE

3 - RADIATOR FAN CONNECTOR

4 - LOWER RADIATOR CROSSMEMBER

Connect lower radiator hose. Align the hose and position the clamp so it will not interfere with engine components.
Connect the radiator fan motor electrical connector (3). See Fig 3.
Close radiator draincock.
Lower vehicle.
Torque radiator fan shroud fasteners to 6 N.m (55 in. lbs.).
Torque AC condenser fasteners to 8 N.m (70 in. lbs.).
Connect upper radiator hose and overflow hose. Align the upper radiator hose and position the clamp to prevent interference with the engine or hood.
Install upper radiator closure panel, (Refer to BODY/EXTERIOR/RADIATOR CLOSURE PANEL - INSTALLATION) .
Install grille, (Refer to BODY/EXTERIOR/GRILLE - INSTALLATION) .
Connect negative battery cable.
Fill cooling system with coolant, (Refer to COOLING/ENGINE/COOLANT - STANDARD PROCEDURE) .
Operate engine until it reaches normal operating temperature. Check cooling system for correct fluid level and leaks.