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2.0L/2.4L Engine

Fig 1: Upper Radiator Closure Panel and Center Brace
GC0019362Courtesy of DAIMLERCHRYSLER CORP.
1 - UPPER RADIATOR CLOSURE PANEL
2 - CENTER BRACE
WARNING: Do not open the radiator draincock with the system hot and under pressure because serious burns from coolant can occur.
NOTE: The fan motor, fan, and the shroud are serviced as an assembly.
  1. Disconnect negative cable from battery.
  2. Remove battery and battery tray, (Refer to ELECTRICAL/BATTERY SYSTEM/BATTERY - REMOVAL) .
  3. Drain cooling system below upper radiator hose level, (Refer to COOLING/ENGINE/COOLANT - STANDARD PROCEDURE) .
  4. Remove grill, (Refer to BODY/EXTERIOR/GRILLE - REMOVAL) .
  5. Remove upper radiator closure panel (1) and center brace (2). See Fig 1. (Refer to BODY/EXTERIOR/RADIATOR CLOSURE PANEL - REMOVAL) .
    Fig 2: Radiator Inlet Neck - 2.4L Turbo
    GC0021714Courtesy of DAIMLERCHRYSLER CORP.
    1 - FASTENERS
    2 - RADIATOR INLET NECK
  6. Disconnect upper radiator hose from radiator.
  7. Turbocharger equipped vehicles:  Remove radiator inlet neck (2). See Fig 2.
  8. Hoist vehicle.
    Fig 3: Radiator Fan Connector - 2.4L Turbo
    GC0021713Courtesy of DAIMLERCHRYSLER CORP.
    1 - RADIATOR FAN CONNECTOR
    2 - RADIATOR DRAINCOCK
  9. Disconnect radiator fan electrical connector (1). See Fig 3.
    Fig 4: Radiator Fan Shroud - Mounting
    GC0021820Courtesy of DAIMLERCHRYSLER CORP.
    1 - RADIATOR FAN SHROUD
    2 - SCREWS
    3 - SCREWS
  10. Remove the two lower and left side radiator fan screws (2, 3). See Fig 4.
  11. Lower vehicle and remove the remaining radiator fan attaching screws.
    Fig 5: Cooling Module - 2.4L Turbo
    GC0019361Courtesy of DAIMLERCHRYSLER CORP.
    1 - RADIATOR FAN FASTENERS
    2 - CHARGE AIR COOLER FASTENERS
    3 - RADIATOR FAN CONNECTOR
    4 - CHARGE AIR COOLER
    CAUTION: Care should be taken not to damage the radiator cooling fins and tubes during fan removal.
  12. Remove radiator fan by lifting up from the engine compartment.
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