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Passenger Airbag Cover: Installation

Fig 1: Passenger Airbag Retaining Nuts
GC0023009Courtesy of DAIMLERCHRYSLER CORP.

If reinstalling the airbag cover onto the same passenger airbag, perform the following adjustment. Otherwise, go to step  1.

  1. Using a 90° needle nose pliers or equivalent, place the pliers on the rear edge of the airbag cover metal flap retainer.
  2. Bend roughly 10° so that the metal flap is closed slightly to eliminate rattles of the airbag cover.
  3. Bend until the measurement of the metal flap to airbag housing is 7 - 8.3 mm (use a drill bit ranging from 9/32 - 21/64 inch).
  1. Snap cover onto the passenger airbag frame.
  2. Install the passenger airbag (Refer to ELECTRICAL/RESTRAINTS/PASSENGER AIRBAG - INSTALLATION) .
WARNING: Do not connect the battery negative cable (Refer to ELECTRICAL/RESTRAINTS - DIAGNOSIS AND TESTING - AIRBAG SYSTEM)  . Personal injury or death may result if the system test is not performed first.