LEMON Manuals: Even more car manuals for everyone
Home >> Chrysler >> 2006 >> PT Cruiser Base, 2D Convertible, Automatic >> Repair and Diagnosis >> Electrical >> Charging Systems >> Charging System >> Generator >> Removal >> 2.4L Turbo

2.4L Turbo

Fig 1: View Of Oil Filter, Axleshaft & Generator - 2.4L Turbo
GC0021908Courtesy of DAIMLERCHRYSLER CORP.
1 - Oil Filter
2 - Generator
3 - Axle Shaft

The generator is located above the oil filter and axle shaft.

  1. Disconnect the negative battery cable.
    Fig 2: Generator Heat Shield
    GC0021907Courtesy of DAIMLERCHRYSLER CORP.
  2. Remove the 2 bolts from the top of the heat shield on the generator.
    Fig 3: Generator T-Bolt Locknut And Adjustment Bolt
    GC0021898Courtesy of DAIMLERCHRYSLER CORP.
  3. Remove nut from the upper T-bolt adjustment bracket.
    Fig 4: Accessory Drive Splash Shield
    GC0021899Courtesy of DAIMLERCHRYSLER CORP.
    1 - ACCESSORY DRIVE BELT SPLASH SHIELD
  4. Raise vehicle and support.
  5. Remove the right front wheel.
  6. Remove the accessory drive splash shield.
  7. Remove the lower heat shield bolt.
  8. Remove the generator heat shield.
    Fig 5: Identifying Battery(+) Connector and Field Connector
    GC0021902Courtesy of DAIMLERCHRYSLER CORP.
    1 - FIELD CONNECTOR
    2 - BATTERY CONNECTION
  9. Unplug the field circuit from the generator.
  10. Remove the B+ terminal nut and wire.
  11. Loosen the accessory drive belt T-bolt.
    Fig 6: View Of Pencil Strut Mounting
    GC0019531Courtesy of DAIMLERCHRYSLER CORP.
    1 - NUT
    2 - PENCIL STRUT
    3 - NUT
    4 - FLAT WASHER
    5 - LOWER TORQUE STRUT
  12. Remove the pencil strut.
    Fig 7: Lower Pivot Bolt
    GC0021901Courtesy of DAIMLERCHRYSLER CORP.
    1 - LOWER PIVOT BOLT
  13. Loosen the lower generator pivot bolt.
  14. Remove the generator belt, (Refer to COOLING/ACCESSORY DRIVE/DRIVE BELTS - REMOVAL) .
  15. Remove the axle retaining nut.
    Fig 8: Removing/ Installing Axle Shaft
    GC0021906Courtesy of DAIMLERCHRYSLER CORP.
    1 - Axle Shaft
    2 - Lower Control Arm
    3 - Steering Knuckle
  16. Remove the lower control arm from the steering knuckle.
  17. Remove the 2 bolts for the axle shaft bearing support.
  18. Remove the axle shaft assembly. Put a container under the transmission to catch the transmission fluid from the transmission.
  19. Remove the generator from the lower mounting bracket and set generator to the side.
    Fig 9: Lower Mounting Bracket
    GC0021904Courtesy of DAIMLERCHRYSLER CORP.
  20. Remove the lower mounting bracket for the generator.
    Fig 10: Removing/ Installating Generator
    GC0021905Courtesy of DAIMLERCHRYSLER CORP.
  21. Remove generator through the axle shaft hole.