LEMON Manuals: Even more car manuals for everyone
Home >> Chrysler >> 2006 >> PT Cruiser Base, 2D Convertible, Automatic >> Repair and Diagnosis >> Electrical >> Charging Systems >> Charging System >> Generator >> Removal >> 1.6L

Charging System: Generator: Removal: 1.6L

  1. Release the fuel pressure, refer to the STANDARD PROCEDURE - FUEL SYSTEM PRESSURE RELEASE PROCEDURE .
  2. Remove air cleaner assembly cover, refer to the appropriate article, (Refer to ENGINE/AIR INTAKE SYSTEM/AIR CLEANER ELEMENT - REMOVAL) or (Refer to ENGINE/AIR INTAKE SYSTEM/AIR CLEANER ELEMENT - REMOVAL) .
  3. Disconnect the negative battery cable.
  4. Disconnect the electrical connectors from the fuel injectors.
  5. Remove the wiring harness from the fuel rail brackets.
  6. Remove the fuel line from the fuel rail.
  7. Remove the 2 bolts to the fuel rail at the lower manifold.
  8. Remove the fuel rail, (Refer to FUEL SYSTEM/FUEL DELIVERY/FUEL RAIL - REMOVAL) .
  9. Remove the lower intake manifold, refer to the appropriate article, (Refer to ENGINE/MANIFOLDS/INTAKE MANIFOLD - REMOVAL) or (Refer to ENGINE/MANIFOLDS/INTAKE MANIFOLD - REMOVAL) .
    Fig 1: Identifying Generator Connectors
    GC0021909Courtesy of DAIMLERCHRYSLER CORP.
  10. Disconnect the electrical connectors from the generator. See Fig 1.
    Fig 2: View Of Power Steering Reservoir
    GC0021911Courtesy of DAIMLERCHRYSLER CORP.
  11. Remove the power steering reservoir from the support bracket. See Fig 2.
  12. Loosen the lower inboard generator mounting bolt.
    Fig 3: View Of Splash Shield
    GC0021913Courtesy of DAIMLERCHRYSLER CORP.
  13. Raise vehicle and support.
  14. Remove the right splash shield. See Fig 3.
    Fig 4: View Of Accessory Drive Belt
    GC0021912Courtesy of DAIMLERCHRYSLER CORP.
  15. Remove the accessory drive belt. See Fig 4, (Refer to COOLING/ACCESSORY DRIVE/DRIVE BELTS - REMOVAL) .
  16. Loosen the lower outboard generator mounting bolt.
  17. Lower vehicle.
    Fig 5: Removing/ Installing Generator
    GC0021910Courtesy of DAIMLERCHRYSLER CORP.
  18. Remove the 2 upper mounting bolts.
  19. Remove the generator. See Fig 5.